SICK DFS60B-S4AC05000 Incremental Encoder – Precision Control

$ 331.20

Enhance motion accuracy with the SICK DFS60B-S4AC05000 incremental encoder—robust, high-resolution feedback for industrial automation and motor control.

SKU SICK-1037125 Category

Product Description

SICK DFS60B-S4AC05000 Incremental Encoder – Precision Feedback for Motion Control

The SICK DFS60B-S4AC05000 Incremental Encoder is engineered for high-precision speed and position detection in demanding automation environments. Featuring a solid 10 mm stainless-steel shaft, 5,000 pulses per revolution, and a TTL/RS-422 output interface, it provides accurate feedback for precise motor control. Built with a rugged aluminum housing and IP67-rated protection, it performs reliably under vibration, dust, and extreme temperatures from –40 °C to +100 °C. Ideal for use in drives, robotics, and manufacturing lines, it ensures consistent motion accuracy and improved process synchronization.

Designed to maximize uptime and control accuracy, the DFS60B-S4AC05000 offers high signal stability up to 600 kHz and a long bearing lifetime of 3.6 × 10¹⁰ revolutions. Its compact, solid-shaft design minimizes mechanical wear while ensuring smooth performance at speeds up to 9,000 rpm. The encoder’s advanced short-circuit protection and EMC compliance guarantee dependable operation in noisy electrical environments. This makes it an excellent choice for precision conveyors, servo drives, and motion feedback systems that demand durability, repeatability, and long-term reliability.

Why SICK DFS60B-S4AC05000?
Because precision deserves perfection. The SICK DFS60B-S4AC05000 combines cutting-edge motion sensing with industrial durability, delivering flawless position and speed feedback even in harsh conditions. Its compact, high-resolution design empowers engineers to push the limits of automation, ensuring machines move exactly as intended—fast, stable, and perfectly synchronized every time.

What Problem Does It Solve?
Inaccurate motion feedback leads to wasted time, misalignment, and costly downtime. The DFS60B-S4AC05000 eliminates these issues with ultra-precise pulse generation, robust mechanical design, and superior signal integrity. It transforms motion uncertainty into reliable control—keeping motors, conveyors, and robotics synchronized for maximum productivity and flawless system coordination.

 


Key Features & Specifications – SICK DFS60B-S4AC05000: 1037125

Feature Details Benefit
Type Incremental Encoder (TTL / RS-422 interface) Delivers accurate pulse feedback for motion control systems
Pulses per Revolution 5,000 PPR Provides high resolution for precise positioning and speed measurement
Output Frequency ≤ 600 kHz Supports high-speed operations with stable signal transmission
Shaft Design 10 mm solid stainless-steel shaft with flat Ensures mechanical stability and long service life
Flange Type Face mount flange (S4 mechanical design) Easy integration into industrial drive systems
Supply Voltage 4.5 … 5.5 V DC Optimized for low-voltage control environments
Connection Type M12, 8-pin male connector (radial) Simplifies wiring and ensures secure signal connection
Protection Rating IP67 (housing), IP65 (shaft side) Resistant to dust and moisture for harsh industrial use
Operating Speed Up to 9,000 rpm Suitable for high-performance motion applications
Operating Temperature Range –40 °C … +100 °C Reliable performance across wide environmental conditions
Material Construction Aluminum die-cast housing, stainless-steel shaft Durable and corrosion-resistant for long-term operation
Bearing Lifetime 3.6 × 10¹⁰ revolutions Designed for extended service and reduced maintenance
Mean Time to Dangerous Failure (MTTFD) 300 years (calculated) Exceptional reliability and safety assurance
Short-Circuit Protection Yes (for all output channels) Protects against accidental wiring faults
Certifications CE, UKCA, cULus, RoHS compliant Meets global safety and quality standards

Download SICK DFS60B-S4AC05000 (1037125) Datasheet

 


Commercial Data – SICK DFS60B-S4AC05000: 1037125

Commercial Data Details
EAN Number 4047084264306
Weight 0.293 kg
Country of Origin Germany

 


The Applications of SICK DFS60B-S4AC05000

1. Precision Conveyor Control in Packaging Lines

In modern packaging production, conveyor systems require exact motion coordination for cutting, sealing, and labeling. The DFS60B-S4AC05000 provides high-resolution pulse feedback that allows the controller to measure every millimeter of movement accurately. Its 5,000 pulses per revolution and fast 600 kHz output frequency ensure smooth synchronization between belts and actuators. This precise feedback eliminates misaligned cuts, reduces material waste, and keeps production lines running efficiently at high speed.

2. Robotic Arm Joint Feedback for Assembly Accuracy

Industrial robotic arms used in automotive or electronics assembly demand consistent motion feedback for repetitive, high-precision tasks. The DFS60B-S4AC05000 delivers reliable position tracking through its solid stainless-steel shaft and stable TTL/RS-422 interface. Its wide operating temperature range and IP67 protection keep it dependable even in dusty or humid workspaces. The result is smoother robotic movement, reduced alignment errors, and enhanced repeatability for complex assembly operations.

3. Motor Feedback in CNC and Machining Systems

CNC machines depend on real-time motor feedback to achieve ultra-fine positioning and maintain surface quality. The DFS60B-S4AC05000 offers precise incremental pulse output that allows controllers to adjust speed and torque instantly. Its low operating torque and robust mechanical construction enable accurate shaft rotation detection at up to 9,000 rpm. This ensures toolpaths remain exact during rapid directional changes, boosting machining precision and minimizing vibration or overshoot during operation.

4. Reliable Sensing for Harsh Industrial Drives

In heavy-duty industries such as mining, metal processing, or roll-forming, sensors must withstand extreme mechanical stress and environmental challenges. The DFS60B-S4AC05000 excels here with its aluminum die-cast housing, stainless-steel shaft, and long bearing life of 3.6 × 10¹⁰ revolutions. Its IP67 sealing protects against dust and moisture, while short-circuit protection safeguards electronics. This resilience guarantees stable encoder performance, reduces maintenance intervals, and keeps drive systems operating reliably even under continuous heavy load.

 


Related Products & Accessories – Compatible with SICK DFS60B-S4AC05000

Category Accessory Name / Description Manufacturer Part Number Article Number Benefit / Purpose
Shaft Couplings Bellows coupling, Ø6 mm / Ø10 mm, ±0.25 mm radial offset, 10,000 rpm max KUP-0610-B 5312982 Provides flexible, vibration-resistant connection between encoder and motor shaft
Shaft Couplings Double loop coupling, Ø6 mm / Ø10 mm, ±2.5 mm radial offset, 3,000 rpm max KUP-0610-D 5326697 Offers torsional flexibility for reducing mechanical stress on encoder shaft
Shaft Couplings Spring washer coupling, Ø6 mm / Ø10 mm, ±0.3 mm offset, 12,000 rpm max KUP-0610-F 5312985 Durable coupling for high-speed and light dynamic loads
Shaft Couplings Bar coupling, Ø6 mm / Ø10 mm, ±0.3 mm offset, 10,000 rpm max KUP-0610-S 2056407 Simple, cost-effective coupling for standard alignment needs
Shaft Couplings Claw coupling, Ø10 mm / Ø10 mm, 800 Ncm torque, 19,000 rpm max KUP-1010-J 2127054 High-torque connection suitable for heavy-duty applications
Measuring Wheel System Modular measuring wheel system for face mount flange encoders (S4 mechanical design) BEF-MRS-10-U 2085714 Enables accurate linear measurement in combination with S4-type encoders
Measuring Wheel Aluminum wheel with O-ring surface, circumference 200 mm, for 10 mm solid shaft BEF-MR010020R 2055224 Converts rotary motion to precise linear distance readings
Measuring Wheel Aluminum wheel with studded polyurethane surface, 200 mm circumference BEF-MR10200APN 4084739 Ensures optimal grip and stability on various surfaces
Mounting System Bearing block for face mount flange encoder, heavy-duty, up to 4,000 rpm BEF-FA-LB1210 2044591 Absorbs large axial and radial loads, extending encoder life
Mounting Bracket Mounting bracket for encoder with 36 mm spigot and included hardware BEF-WF-36 2029164 Facilitates secure and straightforward installation
Flange Adapter Adapter, 36 mm centering hub to 50 mm servo flange BEF-FA-036-050 2029160 Adapts encoder to fit various mechanical mounting setups
Flange Adapter Adapter, 36 mm hub to 60 mm square mounting plate with shock absorbers BEF-FA-036-060RSA 2029163 Provides vibration-dampened mounting for stable performance
Connection Cable M12 8-pin female connector, 2 m length, PUR shielded cable DOL-1208-G02MAC1 6032866 Ensures secure signal transmission and minimizes electrical noise
Connection Cable M12 8-pin angled connector, 5 m PUR shielded cable DOL-1208-W05MAC1 6037725 Ideal for installations with tight spaces or angled wiring needs
Connection Cable M12 8-pin angled connector, 10 m PUR unshielded cable DOL-1208-W10MC 6035625 Provides extended connection reach for flexible encoder integration

 


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