The Applications
1. High-Speed Packaging Line Synchronization
In automated packaging lines, precise timing between sealing, cutting, and feeding mechanisms is critical. The DFS60B-S4PC10000 provides ultra-fine feedback at 10,000 pulses per revolution, allowing controllers to adjust motion in real time. Its quick 32 ms initialization and short-circuit protection enable consistent performance even in demanding, high-speed operations. By maintaining perfect synchronization between conveyor belts and servo motors, this encoder helps minimize packaging errors, reduce product waste, and keep the line running efficiently.
2. CNC Machine Tool Spindle Control
CNC systems rely on exact spindle feedback to achieve tight machining tolerances. The DFS60B-S4PC10000, with its high-frequency output up to 600 kHz and robust stainless-steel shaft, delivers precise rotational data even at rapid speed changes. The programmable zero-pulse function ensures repeatable reference points for every machining cycle. This leads to improved cutting accuracy, smoother motion, and extended tool life—ideal for precision milling, grinding, and drilling applications where accuracy and stability define productivity.
3. Printing and Labeling Line Registration
In high-volume printing and labeling systems, alignment errors can lead to wasted materials and rework. The DFS60B-S4PC10000 encoder provides exact speed and position monitoring, ensuring consistent registration between labels and printed graphics. Its IP67-protected housing withstands dust and ink mist, maintaining reliability in production environments. The high-resolution pulse output enables quick detection of micro slips, keeping print heads synchronized and ensuring that each label or print lands perfectly on target.
4. Automated Guided Vehicle (AGV) Navigation and Lift Control
In warehouse and logistics automation, AGVs and lifting platforms depend on precise position feedback to operate safely. The DFS60B-S4PC10000 offers durable feedback under continuous motion, with robust bearings and an operating range from –40 °C to +100 °C. When mounted on drive or lift mechanisms, it provides reliable motion data for acceleration, braking, and height control. This ensures accurate path following, smoother navigation, and enhanced safety when moving heavy loads in confined or dynamic environments.
Related Products & Accessories – Compatible with SICK DFS60B-S4PC10000 (Article Number 1036721)
| Category | Model / Part Number | Manufacturer Part Number | Description | Benefit / Application |
|---|---|---|---|---|
| Shaft Coupling | KUP-0610-B | 5312982 | Bellows coupling, Ø6 mm / 10 mm shafts, stainless-steel bellows, aluminum hub, max 10,000 rpm, 120 Ncm torque. | Compensates slight shaft misalignment while maintaining high torsional stiffness—ideal for servo and drive shafts. |
| KUP-1010-J | 2127054 | Claw coupling, Ø10 mm / 10 mm, polyurethane damping element, 19,000 rpm max, 800 Ncm torque. | Provides vibration damping and protects encoder from shock loads in dynamic machinery. | |
| KUP-1010-F | 5312986 | Spring-washer coupling, aluminum flange with reinforced polyamide membrane. | Ensures smooth torque transfer and minimal backlash for precision applications. | |
| Measuring Wheels | BEF-MR010020R | 2055224 | Aluminum measuring wheel with O-ring surface, circumference 200 mm. | Converts rotational motion into linear measurement—ideal for conveyor or roll-length monitoring. |
| BEF-MR10500AP | 4084734 | Aluminum measuring wheel with smooth polyurethane surface, circumference 500 mm. | Designed for longer travel distances and smooth surface contact. | |
| BEF-MRS-10-U | 2085714 | Modular measuring wheel system for S4 mechanical design encoders (10 mm × 19 mm shaft). | Complete measurement assembly compatible with DFS60 series encoders. | |
| Mounting Systems | BEF-FA-LB1210 | 2044591 | Bearing block for face-mount flange encoders, supports heavy radial and axial loads. | Protects encoder bearings when used with pulleys or belt drives. |
| BEF-WF-36 | 2029164 | Mounting bracket with 36 mm spigot for face-mount flange encoders. | Simplifies encoder alignment and secure installation. | |
| BEF-FA-036-050 | 2029160 | Flange adapter 36 mm to 50 mm servo flange (aluminum). | Enables mechanical compatibility with servo-motor mounts. | |
| Programming Tools | PGT-10-Pro | 1072254 | Portable programming unit with display for programmable SICK encoders. | Allows easy configuration of pulse count, output type, and zero position. |
| PGT-08-S | 1036616 | USB programming interface for DFS60 and DFV60 encoders. | Facilitates quick setup via PC connection. | |
| Connection Cables | DOL-1208-G02MAC1 | 6032866 | M12 8-pin female to flying leads, 2 m PUR cable, incremental signal type. | Durable, shielded connection for stable data transmission. |
| DOL-1208-G10MAC1 | 6032868 | Same as above, 10 m length. | Ideal for longer cable runs between encoder and controller. | |
| DSL-2D08-G0M5AC3 | 2046579 | M12 female to D-Sub 9-pin male adapter cable 0.5 m. | Connects the encoder to programming tools or diagnostic interfaces. |