SICK DFS60B-S4EC08192 High-Precision Incremental Encoder

$ 365.24

Discover the SICK DFS60B-S4EC08192 encoder—high-resolution, durable, and reliable for precise motion control in industrial automation systems.

SKU SICK-1084850 Category

Product Description

SICK DFS60B-S4EC08192 High-Resolution Incremental Encoder

The SICK DFS60B-S4EC08192 Incremental Encoder is a high-performance rotary encoder built for precision motion and speed feedback in industrial systems. Featuring a solid stainless-steel 10 mm shaft and 8192 pulses per revolution, it delivers exceptional measurement accuracy. Its HTL push-pull interface and IP67-rated housing ensure reliable operation even in dusty or humid environments. Designed for demanding applications, it withstands high shaft loads and wide temperature ranges from –40 °C to +100 °C, providing stable and consistent feedback for machine builders and automation engineers who require dependable performance and long service life.

Built with industrial durability in mind, the DFS60B-S4EC08192 offers precise signal output up to 600 kHz, ensuring fast and accurate motion control feedback. Its broad power range (10–32 V) and six-channel output simplify system integration and compatibility with different controllers. With minimal starting torque and long bearing life exceeding 3.6 × 10¹⁰ revolutions, maintenance needs are reduced over time. Resistant to shock and vibration, the encoder performs flawlessly in challenging setups such as automated conveyors, packaging machinery, and robotic arms—providing smooth, stable feedback for improved control accuracy and extended equipment uptime.

Why SICK DFS60B-S4EC08192?
Because it transforms motion precision into industrial reliability. The SICK DFS60B-S4EC08192 offers ultra-fine resolution, rugged aluminum housing, and flexible signal output—delivering precise position control in even the harshest environments. It’s the perfect blend of accuracy, endurance, and integration simplicity for engineers who demand zero compromise in motion feedback performance.

What Problem Does It Solve?
It eliminates errors in speed and position feedback that often lead to inefficiency, vibration, and downtime. With its high pulse accuracy and shock-resistant design, the DFS60B-S4EC08192 ensures seamless synchronization in automation systems—helping machines move smoother, react faster, and perform smarter across production, robotics, and process control applications.

 


Key Features & Specifications – SICK DFS60B-S4EC08192: Article Number 1084850

Feature Details Benefit
Encoder Type Incremental, solid shaft Provides precise angular position and speed measurement.
Resolution 8,192 pulses per revolution (PPR) Delivers high-resolution feedback for smooth motion control.
Output Type HTL / Push-Pull, 6-channel Compatible with a wide range of control systems.
Supply Voltage 10 … 32 V DC Flexible power input for easy system integration.
Output Frequency Up to 600 kHz Supports high-speed data transmission for dynamic processes.
Connection Type M12, 8-pin, radial connector Simplifies installation and maintenance.
Shaft Design 10 mm solid shaft with flat, stainless steel Ensures long-lasting mechanical stability and resistance to wear.
Flange Type Face mount flange, aluminum Offers robust and secure mounting options.
Protection Class IP67 (housing), IP65 (shaft) Reliable operation in dusty, humid, or harsh industrial environments.
Operating Temperature –40 °C to +100 °C Performs reliably in both cold and high-temperature conditions.
Vibration Resistance 30 g (10 Hz to 2,000 Hz) Maintains stability and accuracy under vibration stress.
Shock Resistance 70 g, 6 ms Withstands mechanical impact during operation.
Bearing Life 3.6 × 10¹⁰ revolutions Extends operational life and reduces downtime.
Mechanical Torque Starting: 0.5 Ncm / Operating: 0.3 Ncm Ensures low energy consumption and smooth rotation.
Material Aluminum housing and flange Lightweight, durable, and corrosion-resistant.
Certifications CE, UKCA, cULus, RoHS compliant Meets international quality and safety standards.
Mean Time to Failure (MTTFd) 300 years (EN ISO 13849-1) Demonstrates superior reliability and safety assurance.

Download SICK DFS60B-S4EC08192 (1084850) Datasheet

 


Commercial Information – SICK DFS60B-S4EC08192: Article Number 1084850

Commercial Data Details
EAN Number 4047084385889
Weight 298 g
Country of Origin Germany

 


The Applications

1. Precision Conveyor Belt Synchronization in Packaging Lines

In high-speed packaging operations, accurate timing between conveyor movement and sealing or labeling equipment is essential. The DFS60B-S4EC08192 encoder monitors belt rotation with 8,192 pulse precision, ensuring that each product aligns perfectly for downstream processing. Its rugged IP67 housing withstands frequent cleaning and vibration, keeping production consistent. This precise feedback reduces misalignment, prevents product jams, and ensures smooth coordination between multiple conveyor stages, enhancing overall line efficiency and throughput.

2. Conveyor Motion Control in Mining and Bulk Material Handling

In dusty and demanding mining environments, maintaining precise conveyor speed is critical for material flow control. The DFS60B-S4EC08192 encoder delivers reliable rotational feedback even under shock and vibration. With its durable stainless-steel shaft and temperature tolerance from –40 °C to +100 °C, it performs steadily in outdoor conditions. This encoder helps detect slippage, uneven load distribution, and motor performance issues—allowing early corrective action. Operators benefit from fewer belt stoppages, improved safety, and reduced maintenance costs.

3. Motion Tracking for Automated Guided Vehicles (AGVs)

For modern logistics and warehouse automation, accurate position feedback is key to vehicle navigation. The DFS60B-S4EC08192 encoder provides high-resolution motion data to AGV control systems, enabling precise route following and speed regulation. Its compact size and long bearing life suit continuous 24/7 operations. The six-channel output ensures compatibility with advanced controllers. As a result, AGVs move smoothly, stop precisely at loading points, and maintain synchronized movement across fleet operations—improving workflow efficiency and reducing collision risks.

4. Web Speed Control in Industrial Printing Systems

In high-volume printing presses, maintaining consistent web tension and print alignment is crucial for quality output. The DFS60B-S4EC08192 encoder captures fine rotational data from the roller shaft, allowing exact synchronization between print heads and material movement. Its 600 kHz signal capability ensures fast response even at high line speeds. With a low starting torque and strong vibration resistance, it sustains accuracy throughout long production runs. The result is crisp, properly registered prints, less waste, and higher operational uptime.

 


Related Products & Accessories – Compatible with SICK DFS60B-S4EC08192 (Article No. 1084850)

Category Part Number Model Name Function / Benefit
Shaft Adaptation 5312982 KUP-0610-B Compensates for shaft misalignment and transmits torque accurately.
5326697 KUP-0610-D Provides flexible connection and reduces vibration transmission.
2127056 KUP-1010-J Dampens torsional shocks and maintains smooth operation.
2056408 KUP-1010-S Lightweight coupling providing stable torque transmission.
5312986 KUP-1010-F Reduces misalignment stress and maintains stability under load.
Measuring Wheel Mechanics 2085714 BEF-MRS-10-U Enables conversion of rotary motion into accurate linear measurement.
Measuring Wheel 2055224 BEF-MR010020R Provides consistent friction contact and smooth motion conversion.
4084733 BEF-MR10500AK Ensures non-slip traction on various industrial surfaces.
4084747 BEF-MR06200APN Offers high grip and accurate surface measurement.
Mounting System 2044591 BEF-FA-LB1210 Extends encoder life by reducing mechanical strain.
Mounting Bracket 2029164 BEF-WF-36 Simplifies installation and alignment of the encoder.
Flange Adapter 2029160 BEF-FA-036-050 Allows flexible mounting on servo motors.
2029161 BEF-FA-036-100 Expands compatibility for different encoder setups.
2034225 BEF-FA-036-063REC Provides strong and stable mounting in large systems.
Connection Cable 6032866 DOL-1208-G02MAC1 Standard cable for direct encoder-to-controller connection.
6032867 DOL-1208-G05MAC1 Extended cable for flexible equipment positioning.
6037726 DOL-1208-W10MAC1 Ideal for installations requiring angled connections.
6037727 DOL-1208-W20MAC1 Suitable for long-distance encoder wiring in large systems.
6035623 DOL-1208-W02MC Compact cable option for confined spaces and short runs.

 


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