Ideal Applications

1. Precision PCB Defect Inspection in Electronics Production

In modern electronics manufacturing, reliable detection of solder defects and component placement errors depends on clear, high-resolution imaging. Using the Sony IMX178 sensor, the IDS NXT rio Rev.1.2 RS18064 captures detailed board images that reveal fine traces, pads, and joints. The 6.4 MP resolution allows a wider inspection area without losing detail, reducing the number of cameras required. Rolling-shutter operation performs well on conveyors with controlled motion, while hardware triggering ensures images are taken at repeatable positions. On-device preprocessing helps streamline inspection workflows and supports consistent quality monitoring.

2. Non-Contact Dimensional Measurement in Automated Assembly

Automated assembly lines often rely on vision systems to verify part dimensions and alignment without slowing production. The IMX178 sensor’s small pixel size enables precise edge detection on machined or molded components. With the IDS NXT rio Rev.1.2 RS18064, exposure and gain can be adjusted to handle reflective metals or dark plastics. GigE connectivity allows flexible installation away from controllers, and opto-isolated I/O supports accurate triggering during part positioning. This setup reduces dependence on mechanical gauges, improves repeatability, and helps maintain tight dimensional tolerances across high-volume production.

3. Label, Code, and Print Quality Verification

Packaging operations require consistent verification of labels, barcodes, and printed information to avoid downstream errors. The Sony IMX178 sensor provides enough resolution to inspect small text, fine lines, and contrast variations on fast-moving products. When integrated into the IDS NXT rio Rev.1.2 RS18064, synchronized triggering and lighting minimize motion artifacts during capture. Image preprocessing can focus analysis on relevant label regions, improving inspection speed. This approach helps manufacturers detect smearing, misalignment, or missing prints early, reducing rework and preventing incorrect products from reaching customers.

4. Laboratory Imaging and Automated Test Systems

In laboratory automation, cameras must deliver repeatable image quality for sample analysis and process validation. The IMX178 sensor is well suited for imaging micro-scale features, fluid channels, or test fixtures where consistency is critical. The IDS NXT rio Rev.1.2 RS18064 supports long exposure settings for low-light conditions and region-of-interest selection to concentrate on specific areas. Compact size and industrial I/O allow easy integration with automated stages and test equipment. These capabilities improve analysis reliability while supporting higher throughput in testing and research environments.

5. AI-Based Object Classification on Production Lines

Sorting and verification tasks increasingly rely on vision-based classification to distinguish product variants or detect assembly errors. The Sony IMX178 sensor delivers clear visual data that supports robust feature extraction for AI models. With the IDS NXT rio Rev.1.2 RS18064, images can be captured precisely using trigger signals and prepared locally through preprocessing before analysis. Placing vision intelligence closer to the machine reduces latency and simplifies system architecture. This enables faster decisions, scalable deployment across multiple stations, and more consistent quality control in automated production lines.