SICK WTB250-2P2451 Photoelectric Sensor with Background Suppression

$ 195.27

SICK WTB250-2P2451 photoelectric sensor with background suppression ensures precise object detection up to 1,000 mm in demanding industrial automation applications.

SKU SICK-6044692 Category

Product Description

SICK WTB250-2P2451 Photoelectric Sensor with Background Suppression

The SICK WTB250-2P2451 photoelectric sensor with background suppression is a compact industrial proximity sensor engineered for accurate object detection where backgrounds must be reliably ignored. It uses visible red light to detect objects within a 200 to 1,000 mm range while maintaining stable switching performance even when target colors or reflectivity change. Designed for automated machinery and production lines, this sensor helps eliminate false detections caused by reflective surfaces. Its robust IP67-rated housing and compact rectangular form make it well suited for demanding industrial environments with limited installation space.

The SICK WTB250-2P2451 improves process reliability by separating the detected object from the background, ensuring consistent sensing results in real production conditions. This capability is especially valuable in packaging, conveyor, and assembly systems where objects move at different speeds and distances. Its fast response supports high-throughput applications, while simple sensitivity adjustment allows quick commissioning and fine tuning. The durable housing and stable electronics reduce maintenance needs and unplanned downtime, helping manufacturers achieve higher productivity and long-term operational stability.

Why SICK WTB250-2P2451?
The SICK WTB250-2P2451 is designed for engineers who need confidence in every detection cycle. Its background suppression technology ensures objects are detected precisely, not the surroundings behind them. Combined with a compact form factor, fast response, and industrial-grade durability, this sensor delivers stable performance in real production environments where space is limited, speeds are high, and reliability directly impacts output quality and efficiency.

What problem does it solve?
In many automation systems, reflective backgrounds, changing object colors, or inconsistent distances lead to false signals and process interruptions. The SICK WTB250-2P2451 eliminates these issues by clearly distinguishing the target from its background. This results in accurate switching, fewer false detections, and smoother operation on conveyors, packaging lines, and assembly machines, even under challenging and variable operating conditions.

 


Key Features & Specifications – SICK WTB250-2P2451: 6044692

Feature Details Benefit
Sensing Principle Photoelectric proximity sensor with background suppression Reliably detects objects while ignoring reflective or complex backgrounds
Sensing Range 200 mm to 1,000 mm Supports flexible installation distances across multiple automation tasks
Light Source Visible red LED Easy alignment and stable detection of a wide variety of objects
Optical Design Approx. 3° focus angle Improves detection accuracy and minimizes interference from surrounding objects
Switching Output PNP Seamless integration with standard PLC and industrial control systems
Switching Mode Light / Dark switching, selectable Adapts easily to different logic requirements without changing hardware
Response Time ≤ 3 ms Ideal for fast-moving conveyor and high-speed production lines
Switching Frequency Up to 160 Hz Ensures reliable detection in dynamic, repetitive processes
Adjustment Method 2-turn potentiometer with position indicator Enables precise sensitivity tuning during setup and commissioning
Housing Design Compact rectangular body Saves space and simplifies installation in confined machine layouts
Protection Rating IP67 Reliable operation in dusty, humid, or washdown industrial environments
Supply Voltage 10–30 V DC Compatible with common industrial power standards
Current Consumption Approx. 35 mA (no load) Energy-efficient operation for continuous use
Connection Type M12, 4-pin male connector Quick, secure, and vibration-resistant electrical connection
Housing Material ABS plastic with PMMA optics Lightweight yet robust for long-term industrial use
Operating Temperature –25 °C to +55 °C Stable performance across a wide range of industrial conditions
Included Accessory Mounting bracket (BEF-W250) Faster installation without additional components

Download SICK WTB250-2P2451 (6044692) Datasheet

 


Commercial Information – SICK WTB250-2P2451

Commercial Data Details
Weight 143 g
Country of Origin China

 


The Applications

1. Accurate Carton Detection on Fast-Moving Conveyors

In high-speed conveyor systems, cartons with different sizes, colors, and surface textures can cause inconsistent detection. The SICK WTB250-2P2451 overcomes this by using background suppression to focus only on the carton, ignoring conveyor rollers, frames, or reflective surfaces behind it. Its rapid response supports close product spacing without missed signals. The visible red light simplifies setup and alignment, even in tight spaces. As a result, carton counting, divert activation, and line control become more reliable, reducing sorting errors and unplanned interruptions in continuous material flow operations.

2. Consistent Product Position Sensing in Packaging Equipment

Packaging machinery requires precise confirmation that products are correctly positioned before sealing or labeling. The WTB250-2P2451 delivers stable detection by separating the target from metallic or glossy machine backgrounds that often cause false triggers. Adjustable sensitivity allows quick adaptation to different packaging formats without mechanical changes. Its sealed housing withstands dust, humidity, and routine cleaning. This ensures smoother machine operation, fewer rejected packages, and improved production efficiency across a wide range of packaging processes.

3. Reliable Part Presence Detection in Automated Assembly

Automated assembly stations depend on accurate part presence verification to maintain product quality. The SICK WTB250-2P2451 detects components reliably regardless of color or surface finish, while ignoring fixtures and tooling in the background. Fast switching performance supports short cycle times, making it suitable for high-output assembly lines. The compact design allows installation close to tooling or robotic arms. This reduces the risk of missing components, prevents downstream defects, and supports consistent quality control throughout the assembly process.

4. Stable Object Detection in Material Handling and Sorting

Material handling and sorting systems often process mixed items on a single line, creating challenges for conventional sensors. The WTB250-2P2451 maintains stable detection across varying materials by eliminating background interference. Its dependable output supports accurate control of pushers, sorters, and transfer mechanisms. Durable construction ensures continuous operation in demanding industrial environments, while simple adjustment enables fast changeovers. This improves throughput, reduces mis-sorts, and increases overall system reliability in automated logistics operations.

 


Related Products & Accessories – SICK WTB250-2P2451

Category Model / Accessory Name Part Number Compatibility & Benefit
Mounting Accessory BEF-W250 Mounting Bracket 5305850 Dedicated steel bracket ensures stable alignment and vibration-resistant installation
Mounting Accessory BEF-KHS-N11N Universal Clamp Plate 2071081 Flexible mounting on frames, profiles, or machine structures
Sensor Cable YF2A14-050VB3XLEAX 2096235 5 m PVC cable for standard industrial environments
Sensor Cable YF2A14-050UB3XLEAX 2095608 5 m PUR cable suitable for drag chain use and oil-exposed areas
Connector / Terminal Adapter STE-1204-G 6009932 Enables clean connection to screw-type terminals in control cabinets

 


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