$ 435.85
Fast 10 µs RGB contrast sensor with dynamic teach-in, IP67 housing, and M12 connector. Ideal for print, label, and packaging detection at high speed.
The KTX-WB9114225UZZZZ is a high-performance contrast sensor from SICK’s KTX series, engineered for precision detection of color marks, labels, and printed materials on fast-moving production lines. Using advanced RGB LED technology and a short response time of just 10 µs, it ensures reliable contrast detection even under demanding industrial environments. Designed for flexibility and ease of use, this sensor supports multiple teach-in modes, robust configuration, and consistent performance.
The KTX-WB9114225UZZZZ excels in packaging, printing, labeling, and converting industries where precise detection of register marks and contrast variation is critical. Its compact VISTAL® housing ensures durability in harsh conditions, while push-pull outputs allow seamless integration into both PNP and NPN systems. Dynamic teach-in and auto-mode capabilities simplify commissioning for both moving and static targets, improving setup speed and reducing operational downtime.
Whether you’re automating high-speed bottling lines or ensuring precise cutting on printed foil, the KTX delivers speed, precision, and versatility.
Why Choose the KTX-WB9114225UZZZZ?
Because speed, precision, and flexibility matter. The KTX-WB9114225UZZZZ offers rapid 10 µs response, RGB LED adaptability, and robust teach-in modes. It’s engineered for modern production lines where detecting subtle contrast differences—at high speeds—can make or break print accuracy, label positioning, or packaging quality.
What Problem Does It Solve?
This sensor tackles the challenge of reliable mark detection on fast, multi-material production lines. When print marks, registration lines, or color transitions are faint, inconsistent, or moving rapidly, the KTX-WB9114225UZZZZ delivers accurate switching—even under vibration, changing light, or different surface textures. It’s your go-to for keeping operations aligned, fast, and error-free.
Part Number:1078091
Contrast Sensor Model: KTX-WB9114225UZZZZ
| Feature | Details | Benefit |
|---|---|---|
| Sensing Distance | ≤ 13 mm (±5 mm tolerance) | Precise contrast detection for short-range applications |
| Light Source | RGB LED (470 nm, 525 nm, 625 nm) | Adapts to mark color for optimal contrast recognition |
| Teach-In Modes | 1-point, 2-point, dynamic, auto mode | Quick setup for varying application needs |
| Response Time | 10 µs | Ideal for high-speed production lines |
| Switching Frequency | 50 kHz | Supports fast detection cycles |
| Analog Output | 0–10 V (1x QA) | Allows fine contrast level interpretation |
| Digital Output/Input | 1x Q1 (push-pull), 1x IN (Teach-in, Light/Dark, F/C) | Flexible integration and control |
| Output Type | Push-pull (PNP/NPN) | Universal compatibility with PLCs and controllers |
| Housing Material | VISTAL® (Optics: COP) | Rugged for industrial environments |
| Protection Class | IP67 | Withstands dust, moisture, and washdown conditions |
| Operating Temp. Range | –20 °C to +60 °C | Performs reliably in wide environmental ranges |
| Certifications | CE, UL, cULus, China-RoHS, Photobiological Safety (IEC EN 62471) | Globally approved for safe use |
| Connection Type | M12, 5-pin plug | Standardized industrial connector |
| Weight | 94 g | Lightweight and easy to mount |
| Display and Interface | LED status, multi-function buttons (ESC, THR, PRO, TCH) | Intuitive operation and feedback |
| Mounting Compatibility | With accessories like BEF-KHS-G01 clamp and M12 cables | Versatile integration options |
Label Positioning on Bottling Lines
Bottles with curved or shiny surfaces can misalign labels during application. The sensor’s narrow light spot and dynamic teach-in mode enable precise detection of label edges, helping reject poorly aligned bottles before final packaging.
Tube Sealing Control in Cosmetics or Pharma
During tube-filling, accurately detecting seams or weld zones ensures proper sealing. The KTX sensor handles this by delivering fast, consistent detection—even when tubes rotate or have reflective finishes—ensuring correct fill and seal timing.
Color Uniformity in Wire and Yarn Production
In cable or textile manufacturing, even slight color deviations must be spotted early. This contrast sensor, using full-spectrum RGB detection, identifies minimal color shifts on-the-fly, allowing automatic sorting or stopping when quality drifts.
Material Change Detection in Roll Unwinders
As material unwinds from rolls, identifying the transition between different roll types or core and material is critical. The sensor distinguishes contrast at the boundary, triggering roll changes with high accuracy—minimizing waste and downtime.
Wafer Layer Alignment in Semiconductor Fabrication
Precise layer alignment is crucial during wafer processing. This sensor accurately detects registration marks between glossy layers, enabling precise cutting and positioning, even when dealing with transparent or highly reflective substrates.
Code Verification on Transparent Packaging
Lot numbers and expiry codes on clear or foil packages are often hard to distinguish. The sensor uses dynamic RGB adjustment to reliably pick up the printed codes against varied backgrounds, supporting quality control and traceability.
Insert Placement Detection in E-Commerce Cartons
When automated systems place leaflets or samples into boxes, detecting their presence is essential. The KTX sensor identifies contrast differences between the insert and the carton interior—ensuring every package is complete before sealing.
| Supply voltage | 10.8 V DC … 28.8 V DC 1) |
| Ripple | ≤ 5 Vpp 2) |
| Current consumption | < 100 mA 3) |
| Switching frequency | 50 kHz 4) 5) |
| Response time | 10 µs 6) 7) |
| Jitter | 5 µs 8) |
| Switching output | Push-pull: PNP/NPN |
| Switching output (voltage) | Push-pull: PNP/NPN HIGH = VS – 3 V / LOW ≤ 3 V |
| Output current Imax. | 100 mA 9) |
| Input, teach-in (ET) | Teach: U = 10 V … < VS |
| Input, blanking input (AT) | Blanked: U = 10 V … < Uv |
| Input, fine/coarse (F/C) | Coarse: U = 10 V … < Uv |
| Input, light/dark (L/D) | Light: U = 10 V … < Uv |
| Retention time (ET) | 25 ms, non-volatile memory |
| Connection type | Male connector M12, 5-pin |
| Protection class | III |
| Circuit protection | UV connections, reverse polarity protected
Output Q short-circuit protected Interference pulse suppression |
| Enclosure rating | IP67 |
| Weight | 94 g |
| Housing material | Plastic, VISTAL® |
| Optics material | Plastic, COP |
BEF-KHS-G01 Universal Mounting Plate – Steel clamp bracket compatible with KTX series for secure sensor installation
YF2A15-050VB5XLEAX Sensor Cable – 5 m, M12 5-pin female to flying leads, PVC, ideal for general industrial environments
STE-1205-G Terminal Connector – M12 5-pin male connector for quick integration with fieldbus or I/O blocks
Contact our expert team for volume pricing, application support, or to get help integrating this sensor into your automation system.
