The Applications for High-Precision Laser Through-Beam Sensing
1. High-Speed Conveyor Part Counting with Zero Missed Items
In automated conveyor systems, counting small parts accurately at high speed is often difficult because objects pass the sensing point within milliseconds. The WS/WE100L-F2231 is well suited for this scenario thanks to its laser through-beam operating principle and very fast signal response. Each product interrupts a narrow and well-defined beam, allowing reliable detection even when parts are thin or closely spaced. The high switching frequency prevents signal overlap during rapid movement. This makes the sensor effective for counting electronic components, stamped metal parts, or plastic pieces, helping prevent quantity errors, packaging mistakes, and downstream production delays.
2. Stable Detection of Transparent and Low-Contrast Packaging Materials
Packaging lines frequently process clear films, dark containers, or products with minimal contrast against the background. These materials can confuse reflective sensors and cause inconsistent signals. The WS/WE100L-F2231 avoids this issue by detecting beam interruption instead of reflected light. The focused laser beam maintains alignment over long distances, ensuring stable detection regardless of surface color or transparency. This approach supports reliable presence checks on filling and sealing lines, reducing the risk of empty packages, misfeeds, or machine stoppages. As a result, packaging efficiency improves while product waste and rework are significantly reduced.
3. Precise Part Position and Edge Detection in Assembly Automation
Automated assembly stations depend on precise part positioning to avoid mechanical collisions and quality defects. The WS/WE100L-F2231 is commonly applied to verify component position or detect edges before critical operations such as pressing or robotic handling. Its small laser spot enables accurate edge recognition, while the fast response ensures timely feedback to control systems. Sensitivity adjustment allows adaptation to different component sizes and shapes. The compact housing fits easily into tight machine layouts, helping maintain accurate alignment, reduce mechanical stress, and ensure consistent assembly quality in high-volume production environments.
4. Long-Distance Object Monitoring in Material Handling Systems
In large material handling and logistics systems, sensors must perform reliably across extended distances and variable conditions. The WS/WE100L-F2231 supports long sensing ranges while maintaining a stable and clearly defined laser beam. This makes it suitable for detecting pallets, carriers, or loads moving between conveyor sections. The laser beam reduces false signals caused by ambient light or dust, ensuring dependable operation. Its industrial-grade enclosure protects the sensor in warehouse environments, helping operators identify missing loads or blockages early and maintain smooth, uninterrupted material flow throughout the system.
Related Products & Accessories – SICK W100 Laser / WS/WE100L-F2231 (6030716)
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Mounting System | BEF-W100-A | 5311520 | Stainless steel wall-mount bracket providing stable positioning and corrosion resistance |
| Mounting System (Clamp Plate) | BEF-KHS-N08 | 2051607 | Universal clamp plate enabling flexible mounting and quick adjustment on machine frames |
| Mounting System (Clamp Plate) | BEF-KHS-N11N | 2071081 | Stainless steel clamp plate for demanding environments requiring high mechanical strength |
| Connector | STE-0804-G | 6037323 | M8 4-pin straight connector for simple, reliable sensor wiring |
| Sensor/Actuator Cable (PVC, 5 m) | YF8U14-050VA3XLEAX | 2095889 | Standard unshielded cable with flying leads for general industrial applications |
| Sensor/Actuator Cable (PUR, 5 m) | YF8U14-050UA3XLEAX | 2094792 | Halogen-free PUR cable suitable for oils, lubricants, robots, and drag-chain operation |
