SICK WTT12L-B2538 Laser ToF Sensor for Long-Range Detection

$ 376.51

High-precision SICK WTT12L-B2538 laser ToF sensor with 2.5 m range, fast response, and reliable detection for automation, packaging, and robotics.

SKU SICK-1072626 Category

Product Description

SICK WTT12L-B2538 Laser Distance Sensor – High-Performance Time-of-Flight Detection

The SICK WTT12L-B2538 laser distance sensor is engineered to deliver stable and precise detection across a wide measuring range, making it ideal for automation tasks that require consistent object recognition and distance measurement. Using advanced Time-of-Flight technology paired with a visible red laser, it maintains reliable performance even when objects have low reflectivity or varied surface finishes. Its robust, compact housing and IP67 protection allow it to operate in demanding industrial environments. With fast switching, long sensing distances, and dependable background suppression, this sensor helps overcome common challenges such as inconsistent detection, difficult alignment, and variations in object color or texture.

The WTT12L-B2538 delivers excellent repeatability and stable measurement thanks to its optical ToF principle, ensuring consistent results in fast-moving production lines. Its rapid response time and high switching frequency allow the sensor to detect objects extremely quickly, which is crucial for modern automated systems. Setup is streamlined through adjustable potentiometers and a simple teach-in interface, reducing commissioning time for machine builders and integrators. With a rugged design, wide operating temperature range, and compact footprint, it fits easily into tight machine layouts while maintaining reliable operation. This makes it a strong solution for packaging equipment, logistics automation, robotic handling, and applications where dependable long-range detection is essential.

Why WTT12L-B2538?

The WTT12L-B2538 stands out because it delivers long-range, laser-accurate detection in a compact industrial housing that fits almost anywhere. Its Time-of-Flight capability ensures consistent performance even when objects vary in color, texture, or reflectivity. Fast response, excellent stability, and simple setup make it a powerful upgrade for machine builders who want precision without complexity.

What Problem Does It Solve?

This sensor eliminates unreliable detection caused by shiny, dark, angled, or low-contrast objects—issues that often disrupt automation systems. It provides steady measurement over large distances and resists background interference, ensuring machines run smoothly at high speed. When traditional photoelectric sensors fail to detect consistently, the WTT12L-B2538 fills the gap with accuracy and confidence.

 


Key Features & Specifications – SICK WTT12L-B2538 : 1072626

Feature Details Benefit
Time-of-Flight (ToF) Sensing Optical ToF with background suppression Maintains stable detection regardless of object color or reflectivity
Long Sensing Range 50 mm to 2,500 mm Handles both close and long-distance detection in one device
Visible Red Laser 658 nm, Class 1 laser Safe, precise, and easy to align even in bright environments
High Switching Speed Up to 1,000 Hz Enables accurate detection in fast-moving production lines
Fast Response Time ≤ 0.5 ms Reduces missed detections, ideal for high-speed automation
Dual Switching Outputs Push-pull PNP/NPN, 2 output channels Flexible wiring for various machine control architectures
Adjustable Settings Dual 4-turn potentiometers + teach-in button Simple configuration for distance thresholds and fine-tuning
Compact Industrial Body 20 × 49.6 × 44.2 mm VISTAL® housing Fits easily into tight machine spaces while offering high durability
IP67 Protection Sealed against dust and water Supports continuous operation in demanding environments
Wide Operating Temperature –35°C to +50°C Reliable performance in cold storage, outdoor, or heated machinery
Low Power Consumption 70 mA typical Reduces load on power supplies and supports energy-efficient systems
Stable Light Spot Ø 14 mm at 2.5 m Ensures consistent detection over its full measurement range
High Repeatability Consistent measurements across varying surfaces Minimizes false triggers caused by glossy or dark materials
M12, 5-Pin Connector Standard industrial connection type Easy integration with existing wiring harnesses and controllers
Laser Lifetime Approx. 100,000 hours Long service life reduces maintenance and replacement downtime
Certifications CE, UL, UKCA and more Ensures compliance in global automation markets

Download SICK WTT12L-B2538 (1072626) Datasheet

 


Commercial Information – SICK WTT12L-B2538 (1072626)

Commercial Data Details
EAN Number 4047084370540
Weight 85 g
Country of Origin Germany

 


The Applications for the WTT12L-B2538

1. Conveyor Package Detection and Flow Management

In distribution centers, packages frequently differ in color, texture, and surface shine, causing inconsistent performance for ordinary optical sensors. A Time-of-Flight laser sensor like the WTT12L-B2538 ensures stable detection by measuring true distance rather than relying on reflectivity. This helps maintain correct spacing between cartons on high-speed conveyors, preventing collisions and bottlenecks at merge points. Overhead mounting is also possible due to its long sensing range, reducing accidental impacts from moving goods. With rapid response capability, the sensor supports uninterrupted flow and makes the overall conveyor operation more predictable and efficient.

2. Robotic Palletizing and Box Alignment Verification

Automated palletizing systems must confirm that each carton is in the correct pickup zone before the robot moves. Box colors can range from dark matte to bright glossy finishes, which commonly confuse traditional sensors. The WTT12L-B2538 overcomes this issue by using distance-based measurement that remains stable across different surface types. Its quick reaction time helps robots adjust position precisely when items are shifted by vibration or upstream movement. Ensuring accurate pickup points reduces dropped loads, improves stacking consistency, and enhances robotic productivity. Its compact size allows the sensor to be installed close to the end effector without interfering with robot motion.

3. Shuttle Positioning in Automated Storage Systems

Automated warehouse shuttles need reliable feedback to determine whether a bin or tray is present before moving to the next task. Because storage containers often vary in material—some glossy, some translucent—standard optical detection can fail. With a ToF laser sensor like the WTT12L-B2538, the system receives consistent readings regardless of container finish. The long detection range helps the shuttle recognize objects even in deep storage lanes. Its stable performance allows quicker shuttle movement with fewer interruptions caused by false-empty or false-full signals. This leads to higher storage efficiency and improved overall warehouse throughput.

4. Component Seating Verification in Automotive Assembly

On automotive production lines, small components must be seated perfectly before subsequent processes such as fastening or welding. Many parts have dark coatings or curved metallic forms that pose challenges for conventional sensors. The WTT12L-B2538 provides dependable distance feedback that remains consistent across these difficult surfaces. Its high repeatability allows the equipment to confirm whether a part has reached the correct depth or seating position before the next station processes it. This reduces the risk of assembly defects, helps maintain quality standards, and prevents costly downstream rework. Its rugged construction also suits environments with vibration, dust, and temperature changes.

 


Related Products & Accessories for SICK WTT12L-B2538 (1072626)

Category Part Name Part Number Description / Purpose
Mounting Bracket BEF-WTT12L 2078538 Custom-fit bracket designed for secure installation of WTT12 PowerProx sensors. Helps achieve stable alignment and vibration-resistant mounting on machines or conveyor structures.
M12 Connection Cable (Male) STE-1205-G 6022083 Straight 5-pin M12 male connector cable suitable for general sensor wiring. Unshielded design for flexible routing in standard industrial environments.
Sensor/Actuator Cable (Female to Flying Leads) YF2A15-050VB5XLEAX 2096240 5-meter PVC cable with M12 female connector. Ideal for connecting sensors to control panels or terminal blocks where custom lead termination is required. Durable for chemical-exposed and clean-zone applications.

 


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