WFS3-40B41CA70 Fork Sensors – SICK Sensor

$ 89.44

Optimize your labeling process with the SICK WFS3-40B41CA70 fork sensor. Features 3mm fork width, IO-Link, and 15kHz switching frequency for high-speed label detection.

SKU SICK-6058650 Category

Product Overview

  • Part Number: 6058650
  • Model Name: WFS3-40B41CA70
  • Sensing Principle: Optical detection (Infrared light)
  • Fork Width: 3 mm
  • Fork Depth: 42 mm
  • Switching Frequency: 15 kHz
  • Communication Interface: IO-Link (Smart Sensor)
  • Output Type: Push-pull (PNP/NPN)
  • Enclosure Rating: IP65

 

Product Description

The SICK WFS3-40B41CA70 is a high-performance optical fork sensor specifically engineered for the rigorous demands of the labeling industry. Utilizing a slim, forked housing design, this sensor is optimized for direct mounting on the edge of label dispensers, facilitating precise detection of label gaps even in space-critical installations. The device employs infrared light to ensure reliable detection of a wide variety of labels on carrier materials, regardless of color or surface texture.

A standout feature of the WFS3 series is its “Smart Sensor” capability, integrated via an IO-Link interface. This allows for advanced diagnostics, remote configuration, and easy integration into Industry 4.0 environments. The sensor supports multiple teach-in methods—including a manual teach-in button, plus/minus buttons, or via IO-Link—allowing for the switching threshold to be adjusted while the label strip is in motion. With a rapid response time of 50 µs and a switching frequency of up to 15 kHz, the WFS3-40B41CA70 ensures exceptional repeat accuracy and process stability in high-speed automated packaging lines.

 

Key Performance Features

  • High-Speed Processing: Switching frequency of 15 kHz and a response time of 50 µs for maximum throughput.
  • Dynamic Teach-In: Allows threshold adjustment during operation via the “Teach-in while running” function.
  • IO-Link Integration: Enables simplified commissioning, remote monitoring, and advanced parameterization.
  • Slim Design: Compact 10 mm housing width allows for seamless integration into tight machine frames.
  • Flexible Output: Push-pull switching output automatically adapts to PNP or NPN requirements.
  • Rugged Construction: IP65-rated plastic housing provides durability against dust and water in industrial environments.

 

Ideal Applications

  • Labeling Machines: Precise detection of label gaps and edges on high-speed dispensing lines.
  • Packaging Industry: Monitoring of foil or paper webs in horizontal or vertical form-fill-seal machines.
  • Printing Industry: Detection of registration marks or material transitions.
  • Assembly Lines: Sensing small parts or components passing through the 3mm fork gap.
  • Automation: Any application requiring high-precision positioning with minimal detectable object (MDO) requirements of 2 mm.

 

Features

Functional principle Optical detection principle
Dimensions (W x H x D) 10 mm x 25 mm x 64.3 mm
Housing design (light emission) Fork shaped
Fork width 3 mm
Fork depth 42 mm
Minimum detectable object (MDO) Gap between Labels / Size of labels: 2 mm 1)
Label detection
Light source LED, Infrared light
Adjustment Teach-in button (Teach-in, sensitivity, light/dark switching, key lock)

Cable (Teach-in dynamic)

Teach-in mode 1-point teach-in

2-point teach-in

Teach-in dynamic

  • 1) Depends on the label thickness.

 

Mechanics/electronics

Supply voltage 10 V DC … 30 V DC 1)
Ripple < 10 % 2)
Current consumption 20 mA 3)
Switching frequency 15 kHz 4)
Response time 46 µs 5)
Stability of response time ± 20 µs
Jitter 17 µs
Switching output Push-pull: PNP/NPN
Switching output (voltage) Push/Pull: High = VS – < 2 V / Low: ≤ 2 V
Switching mode Light/dark switching
Output current Imax. 100 mA
Input, teach-in (ET) Teach: U > 5 V … < UV

Run: U < 4 V

Initialization time 40 ms
Time delay Switch-off delay, 0 ms / 8 ms / 16 ms / 32 ms / 65 ms / 130 ms / 260 ms / 520 ms, adjustable (0 ms = default)
Connection type Male connector M8, 4-pin
Protection class III
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP65
Weight Approx. 36 g
Housing material Plastic, PA (glass-fiber reinforced)
  • 1) Limit values, reverse-polarity protected, operation in short-circuit protected network: max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1, typical, during teach-in 6 kHz.
  • 5) Signal transit time with resistive load.
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