WFL80-60B416 Fork Sensors – SICK Sensor

$ 449.00

Based on the SICK part number 6036833, the product is the WFL80-60B416, a high-performance infrared fork sensor (also known as a slot sensor) from the WFnext series.

SKU SICK-6036833 Category

Product Description

Product Overview

  • Sensor Type: Optical Fork Sensor (WFnext Series).
  • Sensing Principle: Through-beam (Sender and Receiver in one housing).
  • Fork Width: 80 mm.
  • Fork Depth: 60 mm.
  • Light Source: Infrared light (IR), offering high immunity to ambient light.
  • Adjustment: Simple “Plus/Minus” teach-in buttons or via IO-Link.
  • Switching Frequency: Ultra-fast 10 kHz for high-speed applications.
  • Interface: IO-Link integrated for smart communication and remote configuration.

 

Product Description

The SICK WFL80-60B416 is a specialized optical slot sensor engineered for precision and speed in industrial automation. Unlike traditional through-beam sensors that require time-consuming alignment between separate sender and receiver units, this fork-style sensor integrates both components into a single, rugged aluminum frame. This fixed geometry ensures that the optical axis is always perfectly aligned, significantly reducing setup time and maintenance requirements.

Equipped with an infrared light source, the WFL80-60B416 excels in detecting opaque objects, labels, and edges even in environments with high ambient light interference. It features a versatile 80mm wide opening, making it suitable for a variety of material widths. Users can easily calibrate the device using the onboard plus/minus teach-in buttons or leverage the integrated IO-Link interface for remote parameterization and real-time monitoring. With a rapid response time of 100 microseconds, it is purpose-built for the most demanding high-speed labeling and packaging lines where accuracy is non-negotiable.

 

Key Performance Features

  • High-Speed Switching: 10,000 pulses per second (10 kHz) allows for the detection of tiny gaps at extreme conveyor speeds.
  • Precise Detection: Minimum detectable object (MDO) size of just 0.05 mm.
  • Dual Switching Outputs: Supports both PNP and NPN configurations.
  • Flexible Setup: “Teach-in” function allows for quick threshold setting while the machine is running.
  • Industrial Durability: IP65-rated aluminum housing resistant to dust and water splashes.
  • Smart Sensor Capabilities: IO-Link enables advanced diagnostics and easy device replacement through automated parameter cloning.

 

Ideal Applications

  • Labeling Machines: Detecting opaque labels on carrier foils or monitoring label gaps.
  • Packaging Industry: Detecting register marks, holes, or tear-off edges on high-speed webs.
  • Electronics Assembly: Monitoring the presence and position of small components or PCB edges.
  • Print & Paper: Precise edge guiding and detecting double sheets or splices in paper rolls.
  • General Automation: Counting parts or checking for the presence of objects in narrow conveyor paths.

 

Features

Functional principle Optical detection principle
Dimensions (W x H x D) 10 mm x 118.5 mm x 74 mm
Housing design (light emission) Fork shaped
Fork width 80 mm
Fork depth 59 mm
Minimum detectable object (MDO) 0.05 mm
Light source Laser, red
Laser class I
Wave length 670 nm
Adjustment Plus/minus button (Teach-in, sensitivity, light/dark switching)
Teach-in mode 2-point teach-in

Mechanics/electronics

Supply voltage 10 V DC … 30 V DC 1)
Ripple < 10 % 2)
Current consumption 40 mA 3)
Switching frequency 10 kHz 4)
Response time 100 µs
Stability of response time ± 20 µs
Jitter 40 µs
Switching output PNP/NPN
Switching output (voltage) PNP: HIGH = UV ≤ 2 V / LOW approx. 0 V

NPN: HIGH = approx. U/ LOW ≤ 2 V

Switching mode Light/dark switching
Output current Imax. 100 mA
Initialization time 100 ms
Connection type Male connector M8, 4-pin
Protection class III 5)
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP65
Weight Approx. 36 g … 160 g 6)
Tightening torque Max. 3 Nm
Housing material Metal, Aluminum
  • 1) Limit values, reverse-polarity protected, operation in short-circuit protected network: max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1.
  • 5) Reference voltage DC 50 V.
  • 6) Depending on fork width.
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