The IDS Imaging U3-3091SE is a high-resolution USB3 industrial camera engineered for motion-critical imaging applications. Based on a 1″ Sony IMX255 global shutter sensor, it delivers 4096 × 2160 pixel resolution, enabling precise capture of fast-moving objects without motion distortion. Available in both monochrome and color versions, the camera addresses inspection and measurement challenges where timing accuracy and image integrity are essential. Its compact, lightweight design with C-mount support and USB Type-C interface allows straightforward integration into space-constrained machine vision systems.
With frame rates up to 45 fps and advanced features such as region-of-interest control, binning, and decimation, the U3-3091SE enables flexible performance optimization while minimizing data load. Long-exposure capability, hardware triggering, and integrated flash control support reliable imaging under varied lighting conditions. These capabilities make the camera well suited for automated optical inspection, high-speed analysis, and precision industrial monitoring environments.
1. High-Speed Conveyor Inspection for Precision Parts
In automated production lines, components often move rapidly, making image distortion a major concern. Vision systems using the Sony IMX255 global shutter sensor are positioned above conveyors to capture sharp images at exact moments in motion. The global shutter freezes movement uniformly across the frame, while the high-resolution 4096 × 2160 output supports detection of small surface flaws or dimensional inconsistencies. Hardware triggering and synchronized strobe lighting ensure repeatable capture independent of belt speed. By applying region-of-interest control and binning, the system maintains throughput while reducing processing load, making it effective for continuous inline quality inspection.
2. Automated Optical Inspection of Electronic Assemblies
Electronics manufacturing requires precise inspection of solder joints, component placement, and fine conductive paths. Systems built around the IMX255 sensor are integrated into automated inspection stations immediately after assembly processes. The large optical format enables uniform imaging across the inspection area, while the global shutter prevents artifacts caused by board vibration or motion. Consistent frame rates support inline inspection without slowing production. Adjustable exposure and gain allow optimization for controlled illumination, ensuring reliable detection of defects such as missing components, solder bridges, or alignment errors in high-density electronic assemblies.
3. Vision-Based Feedback in Robotic Automation Cells
Industrial robots rely on accurate visual data to verify position and movement timing during operation. Cameras using the IMX255 global shutter sensor are applied within robotic work cells to monitor pick-and-place actions and tool alignment. Precise trigger control allows images to be captured at exact points in the motion cycle, eliminating uncertainty caused by mechanical acceleration. High-resolution imaging supports edge detection and orientation checks, while fast data transfer enables low-latency feedback to control systems. This approach improves repeatability and reduces positioning errors in automated production environments.
4. Packaging Line Label and Print Quality Verification
High-throughput packaging lines require reliable verification of labels, barcodes, and printed information on moving products. Vision systems using the IMX255 sensor are installed along packaging conveyors to inspect items without stopping the line. The global shutter ensures distortion-free capture when products move at speed, enabling accurate code reading and text inspection. Programmable exposure and gain settings adapt to reflective surfaces and varied packaging materials. With synchronized lighting and stable frame rates, the system maintains consistent image quality, helping manufacturers detect print defects or mislabeling before final packaging.
5. Industrial Vision Measurement and Metrology
In dimensional measurement applications, image consistency directly affects measurement accuracy. The IMX255 sensor is used in vision-based metrology stations to measure features on machined, molded, or glass components. Its pixel size supports precise edge definition, while the global shutter prevents measurement errors caused by vibration or part movement. Region-of-interest control allows focus on critical measurement areas, improving efficiency. These systems deliver repeatable measurement results in both inline and offline inspection setups, supporting quality assurance in precision manufacturing processes.
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As an authorized distributor of IDS products, we offer certified expertise and technical support to ensure you get the most out of your U3-3091SE camera. We stand by the quality of our products and provide comprehensive warranty services. Our team can also assist with special services like custom integration and creating pre-configured kits tailored to your specific needs.
