1. High-Speed Label and Splice Detection
Utilizing its ultra-fine 0.05 mm MDO and fast 10 kHz switching frequency, the sensor detects virtually invisible splices or transparent label gaps on continuous fast-moving packaging and converting webs.
Problem SolvedPrevents label dispensing failures and web tension breakage by ensuring ultra-fast, high-resolution edge detection without being affected by high-speed line movements.
10 kHz switching frequency0.05 mm MDOLabel detectionWeb continuous processing
2. Miniature Component Verification in PCB Assembly
The precise laser beam checks for the presence and correct orientation of tiny electronic components, lead wires, or pins before placement or soldering processes in automated assembly machines.
Problem SolvedEliminates assembly defects by reliably detecting micrometer-scale missing parts that standard photoelectric sensors would overlook due to beam divergence.
Class I Laser0.05 mm resolutionAutomated assemblyPin detection
3. Rotary Indexing and Position Monitoring
Deployed alongside timing discs or slotted gears, the fork sensor acts as a precision optical limit switch to provide exact rotational position feedback or index pulses for servo-driven index tables.
Problem SolvedReduces mechanical wear from physical limit switches while providing sub-millisecond precision due to a highly stable response time (± 20 µs) and minimal 40 µs jitter.
40 µs jitterOptical limit switch≤ 100 µs response timeIndex pulse generation