$ 38.50
SICK RZC1-04ZRS-KUB cylinder sensor for precise piston detection. IP68/IP69K rated, compact design, reliable switching for harsh industrial use.
The SICK RZC1-04ZRS-KUB cylinder sensor with IP68/IP69K protection is a compact magnetic sensor designed for accurate piston position detection in pneumatic cylinders with C-slot and compatible rail designs. It addresses a common industrial challenge: achieving reliable cylinder feedback in environments exposed to moisture, vibration, and temperature fluctuations. With a slim housing and high switching speed, the sensor integrates easily into space-constrained machinery while maintaining stable signal performance. Its compatibility with AC and DC control systems makes it suitable for a wide range of industrial automation applications.
In practical use, the SICK RZC1-04ZRS-KUB enhances operational reliability by delivering repeatable switching performance in demanding production environments. The sealed construction supports use in washdown areas and outdoor installations, while the magnetic reed principle enables consistent detection without mechanical contact or wear. This reduces maintenance intervals and unexpected downtime. An integrated status indicator assists technicians during setup and troubleshooting, helping speed up commissioning and ensure dependable cylinder monitoring across packaging, material handling, and automated assembly systems.
The SICK RZC1-04ZRS-KUB is chosen when reliability is non-negotiable and operating conditions are unforgiving. Its compact form allows seamless integration into modern pneumatic systems without redesigning machinery. The sensor combines high switching stability with exceptional environmental resistance, enabling consistent cylinder position feedback even under vibration, washdown, or temperature stress. For engineers focused on long service life, reduced maintenance, and predictable machine behavior, this model delivers dependable performance where standard cylinder sensors often fail.
The SICK RZC1-04ZRS-KUB solves the persistent issue of inaccurate or unstable cylinder position detection in harsh industrial environments. Conventional sensors can suffer from signal drift, moisture ingress, or mechanical wear, leading to false signals and machine downtime. This sensor ensures precise detection of piston movement while remaining unaffected by contaminants, cleaning processes, or electrical noise. As a result, it stabilizes automation sequences, prevents process interruptions, and supports continuous, reliable machine operation.
| Feature | Details | Benefit |
|---|---|---|
| Cylinder Slot Compatibility | C-slot, compatible with SMC rail CDQ2 / ECDQ2 | Simplifies integration with widely used pneumatic cylinders |
| Switching Output | Reed, Normally Open (NO) | Reliable signal switching for standard PLC and control inputs |
| Switching Frequency | Up to 500 Hz | Supports fast-moving cylinders and high-speed automation cycles |
| Supply Voltage | 5–30 V AC/DC | Flexible power compatibility across industrial control systems |
| Current Consumption | 5 mA (no load) | Energy-efficient operation for continuous machine runtime |
| Continuous Output Current | ≤ 500 mA | Allows direct connection to a wide range of controllers |
| Switching Capacity | ≤ 10 W | Suitable for industrial signal-level switching tasks |
| Housing Length | 26.3 mm | Compact design for tight installation spaces |
| Enclosure Rating | IP68 / IP69K | Withstands washdown, dust, moisture, and high-pressure cleaning |
| Ambient Temperature Range | –30 °C to +80 °C | Reliable operation in cold storage and high-temperature environments |
| Status Indicator | Integrated LED | Enables fast alignment, commissioning, and troubleshooting |
| Electrical Connection | 3-wire cable, 5 m length | Reduces wiring complexity and installation time |
| Housing Material | Reinforced plastic (PA) | Durable construction with long service life |
| Cable Material | PUR | Resistant to abrasion, oils, and industrial chemicals |
| Shock & Vibration Resistance | Up to 30 g, vibration 10–55 Hz | Maintains signal integrity in dynamic machinery |
| Safety Performance (MTTFd) | 41,230 years | Supports long-term, low-risk industrial operation |
| Protection Class | Class III | Safe operation in low-voltage control circuits |
Download SICK RZC1-04ZRS-KUB (1059749) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084274664 |
| Weight | 40 g |
| Country of Origin | Hungary |
1. High-Speed Position Detection in Packaging Equipment
In automated packaging systems, pneumatic cylinders move at high speeds and must reach precise end positions to ensure accurate sealing, cutting, and product alignment. The SICK RZC1-04ZRS-KUB is applied to monitor these piston movements with consistent switching performance. Its fast response supports rapid machine cycles without missed signals, while the compact sensor body fits easily into densely built machines. The sealed housing protects the sensor during frequent cleaning, helping prevent moisture-related signal errors and ensuring reliable operation throughout long production runs.
2. Washdown-Safe Cylinder Monitoring in Food Processing Lines
Food processing facilities require sensors that continue working reliably despite daily washdowns and exposure to cleaning agents. In these environments, the SICK RZC1-04ZRS-KUB is used on cylinders controlling gates, pushers, and sorting mechanisms. The fully sealed construction shields internal components from water and chemicals, while the contactless magnetic sensing principle reduces mechanical wear. This combination helps maintain accurate position feedback, supports hygiene compliance, and minimizes downtime caused by sensor failure or false switching.
3. Robust Actuator Feedback in Material Handling Systems
Material handling and conveyor systems rely on precise cylinder movement to divert, stop, or position goods correctly. The SICK RZC1-04ZRS-KUB is commonly installed on pneumatic actuators in these systems to confirm stroke positions under constant vibration and mechanical stress. Its resistance to shock and vibration helps maintain stable signals even during continuous operation. The integrated status indicator simplifies alignment and maintenance, allowing technicians to restore operation quickly and keep high-throughput logistics processes running smoothly.
4. Reliable Cylinder Sensing in Harsh and Outdoor Installations
In outdoor or harsh industrial environments, sensors are exposed to dust, water spray, and wide temperature changes. The SICK RZC1-04ZRS-KUB is used on pneumatic cylinders in equipment such as processing machinery and mobile systems where environmental conditions are unpredictable. Its wide operating temperature range ensures dependable performance in both cold and hot conditions. The rugged, sealed design protects against contamination, enabling consistent cylinder position feedback and reducing the risk of unexpected machine stoppages.
| Category | Model Name | Article Number | Primary Use / Benefit |
|---|---|---|---|
| Mounting Bracket (C-slot) | BEF-KHZ-RC1-130 | 2077686 | Mounting on round body cylinders, wide diameter range, harsh environments |
| BEF-KHZ-RC1-25 | 2077685 | Secure mounting for small-diameter round cylinders | |
| BEF-KHZ-RC-12 | 2077673 | Compact mounting solution for small pneumatic actuators | |
| BEF-KHZ-RC-16 | 2077672 | Stable mounting for medium-size cylinders | |
| BEF-KHZ-RC-20 | 2077671 | Common industrial cylinder mounting size | |
| BEF-KHZ-RC-25 | 2077670 | Enhanced stability for larger stroke cylinders | |
| BEF-KHZ-RC-32 | 2077669 | Suitable for higher-force actuator applications | |
| BEF-KHZ-RC-40 | 2077668 | Robust mounting for heavy-duty cylinders | |
| BEF-KHZ-RC-50 | 2077667 | Industrial-grade mounting for large pneumatic cylinders | |
| BEF-KHZ-RC-63 | 2077666 | Secure mounting for very large cylinder diameters | |
| Mounting Bracket | BEF-KHZ-PC1 | 2076170 | Tie-rod and integrated profile cylinder mounting |
| Connection Accessory | YM08U13-0002K1823A | 2122277 | M8, 3-pin sensor/actuator cable for reliable electrical connection |
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Warranty – 1-year warranty for your peace of mind.
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