SICK PRF08-C1AM0240 HighLine Wire Draw Encoder – High-Precision Linear Position Measurement
The SICK PRF08-C1AM0240 HighLine wire draw encoder is an industrial-grade solution for accurate linear position measurement over travel lengths of up to 2 meters. Designed for applications where conventional linear encoders are difficult to install, this model converts linear movement into precise incremental signals with fine resolution. Its rugged mechanical design and stable signal output make it well suited for automation systems that require reliable feedback under continuous operation. By combining compact construction with proven encoder technology, it solves the challenge of achieving consistent position data in space-limited or mechanically demanding environments.
The SICK PRF08-C1AM0240 HighLine wire draw encoder is engineered for dependable performance in real industrial settings such as material handling, lifting systems, and automated machinery. A durable stainless-steel measuring wire and controlled spring return support smooth motion tracking at high speeds. The integrated incremental encoder allows straightforward connection to standard control systems, reducing integration time. With resistance to dust, moisture, and temperature variation, it maintains measurement accuracy even in harsh operating conditions, helping operators improve process reliability, reduce unplanned downtime, and achieve repeatable, precise motion control over long service life.
Why SICK PRF08-C1AM0240 HighLine Wire Draw Encoder?
The SICK PRF08-C1AM0240 HighLine wire draw encoder is chosen when precision, durability, and installation flexibility are equally critical. It offers accurate linear position feedback without the complexity of long linear guides or fragile optical scales. Its compact wire-draw design adapts easily to limited or irregular mounting spaces, while the proven encoder technology ensures stable, repeatable signals. For engineers seeking a long-life solution that performs reliably under vibration, dust, and temperature variation, this model provides confidence, consistency, and reduced maintenance effort across demanding industrial motion-control tasks.
What problem does it solve?
The SICK PRF08-C1AM0240 HighLine wire draw encoder solves the challenge of measuring linear movement in environments where traditional linear encoders are impractical or unreliable. In machines with long travel distances, dynamic motion, or harsh conditions, precise position feedback often degrades over time. This encoder eliminates alignment sensitivity by using a flexible measuring wire, ensuring accurate position data even with mechanical tolerances or movement variations. As a result, it stabilizes control accuracy, minimizes measurement errors, and supports smooth, repeatable operation in automated systems and heavy-duty machinery.
Key Features & Specifications – SICK PRF08-C1AM0240: Part Number 1034329
| Feature | Details | Benefit |
|---|---|---|
| Measurement Range | 0 to 2 m linear travel | Supports long-stroke applications without complex linear guides |
| Measurement Principle | Wire draw encoder with incremental encoder | Reliable linear position feedback even with misalignment or vibration |
| Resolution | Up to 0.02 mm (wire draw + encoder) | Enables precise positioning and smooth motion control |
| Repeatability | ≤ 1 mm | Ensures consistent position readings in repetitive processes |
| Linearity | ≤ ±2 mm | Maintains measurement accuracy across the full stroke length |
| Encoder Type | Incremental encoder (DFS60 series) | Widely compatible with industrial controllers and PLCs |
| Signal Interfaces | Incremental / TTL / RS-422 | Flexible integration with different control architectures |
| Supply Voltage | 10 to 32 V DC | Suitable for standard industrial power systems |
| Operating Speed | Up to 8 m/s | Handles fast-moving axes and dynamic machine motion |
| Wire Material | Stainless steel, highly flexible stranded wire | Long service life with high resistance to wear and fatigue |
| Spring Return Force | 6 to 14 N | Stable wire tension for accurate tracking without excessive load |
| Environmental Protection | IP64 (mechanism), IP67 (encoder when connected) | Reliable operation in dusty, humid, or harsh environments |
| Operating Temperature | −30 °C to +70 °C | Suitable for indoor and outdoor industrial installations |
| Mechanical Life | Typical 1,000,000 cycles | Reduced maintenance and long-term operational reliability |
| Housing Material | Anodized aluminum and nickel-plated die-cast aluminum | Robust construction for industrial durability |
Download SICK PRF08-C1AM0240 (1034329) Datasheet