SICK MZT8-28VPS-KWB Compact Cylinder Sensor

$ 54.74

SICK MZT8-28VPS-KWB compact cylinder sensor with PNP output for precise piston position detection in industrial automation and harsh environments.

SKU SICK-1057030 Category

Product Description

SICK MZT8-28VPS-KWB Cylinder Sensor – Compact PNP T-Slot Position Detection

The SICK MZT8-28VPS-KWB cylinder sensor is a compact magnetic sensor designed to monitor piston position in pneumatic cylinders with high accuracy. It addresses the common challenge of reliable end-position detection in fast and repetitive motion systems by using non-contact magnetic sensing. The slim 24 mm housing fits easily into space-constrained installations, while the PNP normally open output supports straightforward integration with standard control systems. Built for industrial use, it maintains stable performance even in harsh environments, making it a dependable choice for modern factory automation.

The SICK MZT8-28VPS-KWB helps machine builders and operators achieve consistent cylinder feedback in applications where precision and durability matter. Its fast switching capability supports high-speed cycles, reducing missed signals in rapid motion. The sealed housing withstands dust, moisture, and aggressive cleaning processes, extending service life in demanding production areas. High sensitivity allows accurate detection even with small piston movements, improving repeatability and process control. Visual status indication simplifies setup and troubleshooting, helping maintenance teams reduce downtime and keep equipment running efficiently.

Why SICK MZT8-28VPS-KWB?

The SICK MZT8-28VPS-KWB stands out because it combines compact design with industrial-grade reliability. It fits seamlessly into tight cylinder slots while delivering fast, stable switching for high-cycle automation. Its non-contact magnetic sensing eliminates mechanical wear, and the rugged, sealed housing ensures dependable operation in washdown, vibration-prone, and temperature-extreme environments. This balance of precision, durability, and easy integration makes it a smart long-term choice for demanding production lines.

What problem does it solve?

In automated systems, inaccurate or inconsistent cylinder position detection can lead to misaligned movements, process interruptions, and costly downtime. The SICK MZT8-28VPS-KWB solves this by providing reliable, repeatable detection of piston position without physical contact. It maintains signal stability at high speeds and in harsh conditions, helping machines run smoothly, reducing false triggers, and ensuring precise motion control throughout continuous operation.

 


Key Features & Specifications – SICK MZT8-28VPS-KWB : Part Number 1057030

Feature Details Benefit
Switching Output PNP, Normally Open (NO) Easy integration with PLC and standard industrial control inputs
Electrical Wiring DC 3-wire Simplifies wiring and reduces installation complexity
Supply Voltage 10…30 V DC Compatible with a wide range of industrial power systems
Switching Frequency Up to 1,000 Hz Reliable detection in high-speed and high-cycle applications
Response Sensitivity Approx. 2.8 mT Accurate switching even with small piston magnet movements
Overrun Distance Typical 9 mm Stable switching behavior across varying piston speeds
Housing Length 24 mm (compact design) Ideal for tight installation spaces on compact cylinders
Enclosure Rating IP67 / IP69K Reliable operation in dusty, wet, and washdown environments
Operating Temperature –30 °C to +80 °C Suitable for both cold storage and high-temperature production lines
Shock & Vibration Resistance Up to 30 g, industrial-rated Maintains performance in dynamic and vibration-heavy machinery
Protection Functions Reverse polarity & short-circuit protection Protects sensor and control electronics from wiring faults
Status Indicator Integrated LED Fast setup, visual diagnostics, and easier maintenance
Connection Type Fixed cable, 3-wire, 5 m Secure connection and flexible routing inside machines
Housing Material Plastic (PA12) Lightweight, corrosion-resistant, and durable in industrial use

Download SICK MZT8-28VPS-KWB (1057030) Datasheet

 


Commercial Information – SICK MZT8-28VPS-KWB (Part Number: 1057030)

Commercial Data Details
EAN Number 4047084261060
Weight 65.5 g
Country of Origin Hungary

 


The Applications

1. High-Speed Packaging Line Cylinder Monitoring

In automated packaging systems, pneumatic cylinders drive sealing, pushing, and diverting mechanisms that must operate with precise timing. This sensor is used to confirm accurate end positions of pistons before each cycle progresses. Its fast response supports rapid motion without signal loss, while the compact body fits easily into confined machine layouts. Non-contact magnetic detection eliminates mechanical wear from continuous cycling, helping maintain consistent packaging quality. The sealed construction tolerates moisture and cleaning chemicals, making it suitable for demanding packaging environments where uptime and hygiene are critical.

2. Precision Assembly Automation

Automated assembly lines rely on pneumatic actuators to position components accurately prior to fastening or pressing operations. The sensor provides dependable feedback that confirms full stroke completion, reducing the risk of misaligned parts. High sensitivity enables reliable detection even in short-stroke or compact cylinder designs. Visual status indication assists technicians during setup and changeovers, minimizing adjustment time. Stable performance under vibration ensures repeatable positioning, supporting consistent assembly quality in sectors such as electronics, automotive components, and industrial equipment manufacturing.

3. Material Handling and Conveyor Transfer Systems

In material handling applications, pneumatic cylinders control stops, gates, and lifters that manage product flow along conveyors. The sensor verifies correct cylinder positions before loads are released or transferred, helping prevent collisions and jams. Its robust design withstands dust, debris, and continuous movement common in logistics environments. A wide operating temperature range allows reliable use in warehouses, distribution centers, and semi-outdoor installations. Accurate feedback improves system synchronization, reduces mechanical stress, and maintains smooth, predictable material flow.

4. Automated Test and Inspection Equipment

Test and inspection machines often use pneumatic cylinders to position fixtures, probes, or components with high repeatability. The sensor ensures each test sequence starts only when the actuator reaches the intended position. Fast switching supports short cycle times, while non-contact sensing avoids wear that could affect positioning accuracy over time. Resistance to vibration and electrical interference helps maintain stable signals in sensitive measurement setups. This reliability contributes to consistent inspection results and dependable quality control processes.

 


Related Products & Accessories

Category Model / Accessory Name Part Number Benefits
Protective Adapter BEF-SG-MRZT 2077201 Protects sensor body from mechanical impact and harsh conditions
Mounting Bracket BEF-KHZ-PT1 2022702 Secure mounting on profile and tie-rod cylinders
BEF-KHZ-RT1-25 2077682 Mounting on round body cylinders with small piston diameters
BEF-KHZ-RT1-63 2077683 Supports larger round body cylinders up to 63 mm piston
BEF-KHZ-ST1 2022703 Mounting solution for cylinders with dovetail slots
BEF-KHZ-TT1 2046439 Designed for SMC ECDQ2 rail-mounted cylinder systems
BEF-KHZ-TT2 2046440 Suitable for SMC CDQ2 rail-mounted cylinder installations

 


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