The Applications
1. High-Speed Packaging Line Cylinder Monitoring
In automated packaging systems, pneumatic cylinders drive sealing, pushing, and diverting mechanisms that must operate with precise timing. This sensor is used to confirm accurate end positions of pistons before each cycle progresses. Its fast response supports rapid motion without signal loss, while the compact body fits easily into confined machine layouts. Non-contact magnetic detection eliminates mechanical wear from continuous cycling, helping maintain consistent packaging quality. The sealed construction tolerates moisture and cleaning chemicals, making it suitable for demanding packaging environments where uptime and hygiene are critical.
2. Precision Assembly Automation
Automated assembly lines rely on pneumatic actuators to position components accurately prior to fastening or pressing operations. The sensor provides dependable feedback that confirms full stroke completion, reducing the risk of misaligned parts. High sensitivity enables reliable detection even in short-stroke or compact cylinder designs. Visual status indication assists technicians during setup and changeovers, minimizing adjustment time. Stable performance under vibration ensures repeatable positioning, supporting consistent assembly quality in sectors such as electronics, automotive components, and industrial equipment manufacturing.
3. Material Handling and Conveyor Transfer Systems
In material handling applications, pneumatic cylinders control stops, gates, and lifters that manage product flow along conveyors. The sensor verifies correct cylinder positions before loads are released or transferred, helping prevent collisions and jams. Its robust design withstands dust, debris, and continuous movement common in logistics environments. A wide operating temperature range allows reliable use in warehouses, distribution centers, and semi-outdoor installations. Accurate feedback improves system synchronization, reduces mechanical stress, and maintains smooth, predictable material flow.
4. Automated Test and Inspection Equipment
Test and inspection machines often use pneumatic cylinders to position fixtures, probes, or components with high repeatability. The sensor ensures each test sequence starts only when the actuator reaches the intended position. Fast switching supports short cycle times, while non-contact sensing avoids wear that could affect positioning accuracy over time. Resistance to vibration and electrical interference helps maintain stable signals in sensitive measurement setups. This reliability contributes to consistent inspection results and dependable quality control processes.
Related Products & Accessories
| Category | Model / Accessory Name | Part Number | Benefits |
|---|---|---|---|
| Protective Adapter | BEF-SG-MRZT | 2077201 | Protects sensor body from mechanical impact and harsh conditions |
| Mounting Bracket | BEF-KHZ-PT1 | 2022702 | Secure mounting on profile and tie-rod cylinders |
| BEF-KHZ-RT1-25 | 2077682 | Mounting on round body cylinders with small piston diameters | |
| BEF-KHZ-RT1-63 | 2077683 | Supports larger round body cylinders up to 63 mm piston | |
| BEF-KHZ-ST1 | 2022703 | Mounting solution for cylinders with dovetail slots | |
| BEF-KHZ-TT1 | 2046439 | Designed for SMC ECDQ2 rail-mounted cylinder systems | |
| BEF-KHZ-TT2 | 2046440 | Suitable for SMC CDQ2 rail-mounted cylinder installations |
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