Why SICK MZK1-02VPS-AT0?
The SICK MZK1-02VPS-AT0 is chosen when machine builders need dependable cylinder feedback without sacrificing space or speed. Its compact metal housing fits neatly into dovetail groove cylinders, while high switching performance supports rapid, repeatable motion. Designed for long service life, it delivers stable signals even under vibration, temperature changes, and continuous operation, making it a smart, future-proof component for demanding industrial automation systems.
What problem does it solve?
In fast pneumatic systems, unreliable or delayed cylinder position signals can cause mistimed movements, reduced throughput, and unexpected stoppages. The SICK MZK1-02VPS-AT0 solves this by providing precise, real-time magnetic detection of piston position. It ensures accurate end-position feedback, improves motion synchronization, and helps machines operate smoothly and consistently, even in high-cycle, space-restricted, or harsh industrial environments.
Key Features & Specifications – SICK MZK1-02VPS-AT0: Part Number 7900604
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | Magnetic cylinder sensor for dovetail groove cylinders | Ensures precise piston position detection without mechanical contact |
| Model / Series | SICK MZK1-02VPS-AT0 (MZK1 series) | Proven industrial sensor platform with long-term availability |
| Switching Output | PNP, Normally Open (NO) | Easy integration with PLCs and modern control systems |
| Switching Frequency | Up to 5,000 Hz | Supports high-speed pneumatic cycles and fast automation processes |
| Housing Length | 26 mm compact design | Ideal for space-limited cylinder installations |
| Sensing Face | Front-facing | Allows accurate detection even in compact mounting positions |
| Supply Voltage | 10–30 V DC | Compatible with standard industrial power supplies |
| Power Consumption | 10 mA (no load) | Energy-efficient operation for continuous use |
| Continuous Load Current | Up to 200 mA | Directly drives control inputs without additional interfaces |
| Response Sensitivity | Approx. 2 mT | Reliable magnetic detection with stable switching behavior |
| Reproducibility | ≤ 0.1 mm | Consistent positioning accuracy across repeated cycles |
| Output Protection | Reverse polarity and short-circuit protection | Protects sensor and control system from wiring errors |
| Status Indication | Integrated LED | Quick visual confirmation for setup and diagnostics |
| Connection Type | M8 connector, 3-pin | Fast installation and easy maintenance |
| Housing Material | Metal (aluminum) | High mechanical strength and long service life |
| Enclosure Rating | IP67 | Reliable operation in dusty, humid, or washdown environments |
| Operating Temperature | –25 °C to +75 °C | Stable performance across wide industrial temperature ranges |
| Shock & Vibration Resistance | Up to 30 g / industrial vibration tested | Maintains signal stability in dynamic machinery |
| Compliance & Standards | Industrial EMC compliance | Ensures dependable operation in electrically noisy environments |
Download SICK MZK1-02VPS-AT0 (7900604) Datasheet
Commercial Information – SICK MZK1-02VPS-AT0 (Part Number 7900604)
| Item | Details |
|---|---|
| EAN Number | 4047084166471 |
| Net Weight | 16 g |
| Country of Origin | Hungary |
The Applications
1. Precision Position Feedback in High-Speed Packaging Lines
In modern packaging machines, pneumatic cylinders must operate at very high speeds while maintaining precise timing. The SICK MZK1-02VPS-AT0 supports these requirements by delivering fast and stable piston position signals that keep sealing, pushing, and sorting actions perfectly synchronized. Its compact housing fits neatly into small cylinders commonly used in packaging equipment, while consistent repeatability helps prevent misfeeds and sealing errors. The robust metal construction ensures reliable operation in environments exposed to dust, vibration, and long production hours, allowing packaging lines to maintain throughput and quality without frequent sensor adjustments.
2. Reliable Cylinder Monitoring in Automated Assembly Cells
Automated assembly systems depend on accurate cylinder feedback to ensure each process step is completed correctly before the next begins. The SICK MZK1-02VPS-AT0 provides dependable position confirmation for clamping, pressing, and positioning tasks in tightly packed assembly stations. Its slim design supports dense mechanical layouts, while the PNP output allows straightforward connection to standard control systems. Stable sensing performance under vibration and temperature variation helps maintain consistent assembly quality, reduces rejected parts, and minimizes unexpected machine stops in high-volume manufacturing environments.
3. Fast and Accurate Motion Control in Material Handling Systems
Material handling equipment often relies on pneumatic actuators for rapid movement of goods, diverters, and lifting mechanisms. In these applications, delayed or inconsistent position signals can cause jams or routing errors. The SICK MZK1-02VPS-AT0 delivers quick response and repeatable detection, supporting smooth coordination between cylinders and control logic. Its rugged housing withstands mechanical stress and continuous operation, making it suitable for demanding logistics and intralogistics systems where reliability, speed, and reduced downtime are essential to maintaining efficient material flow.
4. Robust Cylinder Detection in Industrial Machinery and Tooling
Industrial machinery such as presses, fixtures, and automated tooling requires reliable cylinder position sensing to support controlled sequences and safety-related functions. The SICK MZK1-02VPS-AT0 offers non-contact magnetic detection that eliminates mechanical wear and maintains accuracy over long service life. Its wide operating temperature range and protective features help ensure stable operation near heat-generating equipment or in electrically noisy environments. By delivering consistent position feedback, the sensor helps machines operate predictably, improves process stability, and reduces maintenance demands in general industrial automation.
Related Products & Compatible Accessories
| Category | Model / Accessory Name | Part Number | Compatibility & Benefit |
|---|---|---|---|
| M8 Connector | DOS-0803-G | 7902077 | Straight M8 female connector enabling secure and space-efficient sensor connections |
| DOS-0803-W | 7902078 | Angled M8 connector designed for tight installation spaces and improved cable routing | |
| Sensor Cable | YF8U13-020VA1XLEAX | 2095860 | 2 m unshielded cable suitable for standard machine wiring |
| YF8U13-050VA1XLEAX | 2095884 | 5 m cable supporting extended routing in larger automation systems | |
| YG8U13-020VA1XLEAX | 2096165 | Angled connector cable improving cable management in confined layouts | |
| YG8U13-050VA1XLEAX | 2096166 | Long angled cable for flexible installation in complex machinery | |
| YF8U13-C60VA1XLEAX | 2146368 | Short cable option for compact control cabinets and minimal wiring paths |