Why SICK MZC1-2V2NS-KU0?
The SICK MZC1-2V2NS-KU0 is designed for engineers who need reliable cylinder position feedback without compromising space, durability, or speed. Its compact form factor fits seamlessly into modern, densely packed machines, while its stable magnetic sensing ensures consistent detection over long operating periods. Built to withstand vibration, moisture, and temperature extremes, it delivers dependable performance in demanding industrial environments. This model is especially well suited for high-cycle automation systems where accuracy, uptime, and long-term reliability directly impact productivity and operating costs.
What problem does it solve?
The SICK MZC1-2V2NS-KU0 solves the challenge of accurately detecting pneumatic cylinder positions in environments where space is limited and conditions are harsh. Conventional sensors may suffer from inconsistent switching, mechanical wear, or sensitivity to vibration and contamination. This sensor provides precise, repeatable piston detection even at high speeds, reducing false signals and missed positions. By ensuring stable feedback to control systems, it helps prevent timing errors, unplanned stoppages, and mechanical damage, ultimately improving machine reliability and process efficiency.
Key Features & Specifications – SICK MZC1-2V2NS-KU0: Part Number 1059743
| Feature | Details | Benefit |
|---|---|---|
| Cylinder Slot Type | C-slot compatible | Easy integration with widely used pneumatic cylinders |
| Switching Output | NPN, Normally Open (NO) | Direct compatibility with standard PLC inputs |
| Electrical Wiring | DC 3-wire connection | Stable signal transmission and simplified wiring |
| Supply Voltage Range | 10 V DC … 30 V DC | Flexible use across different control systems |
| Switching Frequency | Up to 1,000 Hz | Accurate detection in high-speed cylinder movements |
| Housing Length | Approx. 23.7 mm | Ideal for compact machines and space-constrained layouts |
| Response Sensitivity | Typ. 2.2 mT | Precise detection of magnetic piston position |
| Repeatability | ≤ 0.1 mT | Consistent and repeatable switching accuracy |
| Overrun Distance | Typ. 4 mm | Stable output signal over piston travel range |
| Status Indicator | Integrated LED | Quick visual confirmation during setup and maintenance |
| Enclosure Rating | IP68 / IP69K | Reliable operation in washdown and harsh environments |
| Operating Temperature | –30 °C to +80 °C | Suitable for extreme industrial conditions |
| Shock & Vibration Resistance | 30 g shock, high vibration tolerance | Maintains accuracy in dynamic machinery |
| Protection Functions | Reverse polarity, short-circuit protection | Prevents damage from wiring or electrical faults |
| Connection Type | Fixed cable, 2 m length | Secure connection with reduced risk of disconnection |
| Housing Material | Industrial-grade plastic | Lightweight, corrosion-resistant, long service life |
| Safety Reliability (MTTFd) | 2,461 years | High reliability for continuous industrial operation |
| Compliance & Certifications | CE, UKCA, cULus, RoHS | Meets global industrial and safety standards |
Download SICK MZC1-2V2NS-KU0 (1059743) Datasheet
Commercial Information – SICK MZC1-2V2NS-KU0 (Part Number: 1059743)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084268700 |
| Weight | 20 g |
| Country of Origin | Hungary |
The Applications
1. High-Speed Packaging Line Cylinder Position Feedback
In high-speed packaging equipment, pneumatic cylinders operate sealing jaws, pushers, and diverters that must move with precise timing. This sensor is installed in the cylinder slot to confirm piston end positions on every cycle. Its fast switching capability supports short cycle times without missing signals, even during continuous operation. The compact housing fits into tight machine frames, while stable magnetic detection ensures repeatable feedback over long production runs. Strong resistance to vibration minimizes false triggering caused by constant mechanical motion, helping control systems maintain synchronization and reduce rejected products due to incorrect timing.
2. Automated Assembly Stations with Limited Installation Space
Automated assembly machines often integrate multiple cylinders in very confined layouts for clamping, pressing, or indexing tasks. This sensor enables accurate piston detection without increasing the mechanical footprint of the station. The short body length allows direct mounting on compact cylinders, even when clearance is minimal. Consistent magnetic sensing delivers reliable feedback despite electrical noise from nearby motors and drives. Visual status indication supports quick setup and diagnostics, helping engineers shorten commissioning time and prevent incomplete assembly steps or unexpected machine interruptions.
3. Food and Beverage Machinery with Frequent Washdown
Food and beverage production lines demand sensors that continue operating reliably despite regular cleaning procedures. In filling, capping, and transfer systems, this sensor monitors cylinder positions that control product flow and machine sequencing. Its sealed construction supports operation during repeated washdown cycles without compromising detection accuracy. Materials used in the housing and cable withstand moisture and temperature changes commonly found in hygienic environments. Accurate position feedback helps prevent spills, jams, and sequencing errors, supporting stable production while maintaining strict hygiene and safety requirements.
4. Logistics and Material Handling Conveyor Systems
In logistics and warehouse automation, pneumatic cylinders are widely used for diverting cartons and positioning stops on conveyor lines. This sensor confirms cylinder end positions to ensure items are routed correctly at high throughput speeds. Its rapid response supports fast actuation, while resistance to shock and vibration maintains signal stability in dynamic conveyor environments. Reliable detection prevents misrouting and mechanical collisions, reducing downtime. By providing consistent feedback to control systems, the sensor contributes to smoother material flow and improved operational efficiency in automated distribution systems.
Related Products & Accessories
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Mounting Bracket | BEF-KHZ-RC-12 | 2077673 | Secure mounting on small round-body cylinders |
| BEF-KHZ-RC-16 | 2077672 | Stable sensor alignment on compact actuators | |
| BEF-KHZ-RC-20 | 2077671 | Reliable installation in assembly machinery | |
| BEF-KHZ-RC-25 | 2077670 | Accurate positioning on medium-sized cylinders | |
| BEF-KHZ-RC-32 | 2077669 | Improved mechanical stability | |
| BEF-KHZ-RC-40 | 2077668 | Suitable for higher load pneumatic systems | |
| BEF-KHZ-RC-50 | 2077667 | Secure fixation for large cylinder bodies | |
| BEF-KHZ-RC-63 | 2077666 | Heavy-duty industrial cylinder applications | |
| Universal Bracket | BEF-KHZ-RC1-25 | 2077685 | Wide temperature range and flexible mounting |
| BEF-KHZ-RC1-130 | 2077686 | Broad compatibility across multiple cylinder sizes | |
| Profile Cylinder Bracket | BEF-KHZ-PC1 | 2076170 | Direct fit for integrated profile cylinder designs |
| Connector / Cable | YM08U13-0002K1823A | 2122277 | Reliable electrical connection and easy installation |