SICK MPS-032THNP0 Analog Cylinder Position Sensor – 32 mm Stroke Precision Feedback
The SICK MPS-032THNP0 analog cylinder position sensor is a compact and precise solution for continuous position monitoring of pneumatic cylinders with a 32 mm measuring range. It uses non-contact magnetic sensing to translate piston movement into stable analog voltage or current signals, allowing accurate real-time position feedback. Designed for T-slot, profile, and round-body cylinders, this sensor addresses the challenge of achieving reliable, repeatable position measurement in limited installation spaces while maintaining durability in demanding industrial environments.
The SICK MPS-032THNP0 is well suited for automation tasks where precise position data is essential, not just simple end-position detection. Its high resolution and fast response support smooth motion control, accurate stroke monitoring, and consistent process performance. The robust housing and wide operating temperature range ensure dependable operation in harsh production conditions. By delivering continuous analog position feedback, the sensor helps improve machine accuracy, reduce mechanical stress, and enable better process control, contributing to higher productivity and long-term system reliability.
Why SICK MPS-032THNP0?
The SICK MPS-032THNP0 stands out because it delivers continuous, highly stable position feedback in applications where space, accuracy, and reliability are critical. Its compact form factor fits neatly into common cylinder slots, while its analog output provides smooth, usable position data for advanced control systems. Designed for long service life, it maintains consistent performance even under vibration, temperature changes, and electrical noise—making it a dependable choice for precision-driven automation.
What Problem Does It Solve?
Many machines struggle when only end-position sensors are used, leaving blind spots during cylinder movement. The SICK MPS-032THNP0 eliminates this limitation by providing real-time, continuous position information across the entire stroke. This allows machines to detect positioning errors early, control motion more smoothly, and reduce mechanical wear. As a result, manufacturers gain better process visibility, improved repeatability, and higher overall equipment efficiency.
Key Features & Specifications – SICK MPS-032THNP0: Part Number 1072897
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | Analog cylinder position sensor | Enables continuous position feedback instead of simple end-position detection |
| Measuring Range | 32 mm | Ideal for short-stroke pneumatic cylinders requiring precise control |
| Output Signal | 0–10 V and 4–20 mA analog output | Flexible integration with PLCs, controllers, and analog I/O systems |
| Cylinder Compatibility | T-slot cylinders, profile cylinders, round body cylinders (with adapter) | Broad mechanical compatibility reduces design and retrofit effort |
| Housing Length | 45 mm | Compact design fits into space-constrained machine layouts |
| Resolution | High resolution position measurement | Supports smooth motion control and accurate stroke monitoring |
| Repeat Accuracy | Excellent repeatability | Ensures consistent machine performance over long operating cycles |
| Sampling Rate | Fast response sampling | Captures dynamic piston movement with minimal delay |
| Supply Voltage | 15–30 V DC | Compatible with standard industrial power systems |
| Electrical Protection | Reverse polarity and short-circuit protection | Protects sensor and control electronics from wiring faults |
| Status Indicator | Integrated LED | Allows quick visual verification during setup and maintenance |
| Enclosure Rating | IP67 | Reliable operation in dusty, humid, and industrial environments |
| Operating Temperature | –20 °C to +70 °C | Stable performance across wide ambient temperature ranges |
| Shock & Vibration Resistance | Industrial-grade shock and vibration tolerance | Suitable for high-speed and high-cycle automation systems |
| Connection Type | M8 connector, 4-pin, DC 4-wire | Secure and standardized electrical connection |
| Housing Material | Industrial-grade plastic | Lightweight, corrosion-resistant, and durable |
| Typical Applications | Position monitoring, stroke control, motion feedback | Improves accuracy, repeatability, and process visibility |
Download SICK MPS-032THNP0 (1072897) Datasheet
Commercial Information – SICK MPS-032THNP0 (Part Number: 1072897)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084336973 |
| Weight | 43 g |
| Country of Origin | Hungary |
The Applications
1. Smart Packaging Machines with Adaptive Stroke Control
In modern packaging equipment, pneumatic cylinders often need to adjust their movement based on different product sizes and packaging formats. The SICK MPS-032THNP0 is applied to deliver continuous position feedback across the full stroke, allowing the control system to monitor motion in real time. This enables smooth acceleration and deceleration, reducing impact forces at the end of travel. By identifying small position deviations early, machines can maintain consistent sealing and cutting quality. The result is improved packaging accuracy, reduced mechanical stress, and higher line efficiency during frequent changeovers.
2. Automated Assembly Stations for Precision Component Placement
Automated assembly systems frequently use short-stroke pneumatic cylinders to insert, align, or press-fit sensitive components. The SICK MPS-032THNP0 provides detailed position information that allows controllers to confirm exact insertion depth during each cycle. Instead of relying on basic end-position signals, the system can detect incomplete movement or overtravel instantly. This improves assembly consistency and protects delicate parts from damage. Its fast response supports high-speed operation while maintaining accuracy, helping manufacturers reduce scrap rates and achieve stable, repeatable assembly results.
3. Pick-and-Place Systems in Electronics Manufacturing
In electronics production, compact pick-and-place mechanisms require precise and repeatable cylinder motion to handle fragile components safely. The SICK MPS-032THNP0 is used to monitor short piston movements and provide smooth analog feedback to the controller. This allows motion profiles to be fine-tuned, minimizing vibration and abrupt stops. The sensor’s small footprint supports dense machine layouts, while its robust design ensures reliable operation in continuous production. As a result, placement accuracy improves, component damage is reduced, and overall process stability is enhanced.
4. Process Monitoring in Industrial Test and Inspection Equipment
Test and inspection machines often depend on controlled cylinder movement to position parts accurately during measurement cycles. The SICK MPS-032THNP0 enables continuous tracking of cylinder position, ensuring measurements occur at the correct location every time. Variations in movement can be detected early, helping identify mechanical wear or misalignment. This level of monitoring improves measurement repeatability and supports predictive maintenance strategies. By using precise analog position feedback, manufacturers can maintain consistent test quality while reducing unexpected equipment downtime.
Related Products & Accessories – Compatible with SICK MPS-032THNP0
| Category | Model Name | Part Number | Benefit |
|---|---|---|---|
| Mounting Bracket (T-slot) | BEF-KHZ-TT1 | 2046439 | Secure mounting on SMC ECDQ2 T-slot cylinders for stable position sensing |
| Mounting Bracket (T-slot) | BEF-KHZ-TT2 | 2046440 | Designed for SMC CDQ2 T-slot cylinders, ensures precise sensor alignment |
| Mounting Bracket (Dovetail) | BEF-KHZ-ST1 | 2022703 | Enables installation on dovetail groove cylinders |
| Mounting Bracket (Round Cylinder Ø16 mm) | BEF-KHZ-RT-16 | 2077680 | Allows reliable mounting on small round body cylinders |
| Mounting Bracket (Round Cylinder Ø8–130 mm) | BEF-KHZ-RT1-130 | 2077684 | Wide compatibility for various round cylinder diameters |
| Mounting Bracket (Round Cylinder Ø12 mm) | BEF-KHZ-RT-12 | 2077681 | Optimized fit for compact round cylinders |
| Mounting Bracket (Round Cylinder Ø8–25 mm) | BEF-KHZ-RT1-25 | 2077682 | Supports small stroke and compact actuator designs |
| Mounting Bracket (Round Cylinder Ø8–63 mm) | BEF-KHZ-RT1-63 | 2077683 | Flexible mounting for mid-size round cylinders |
| Mounting Bracket (Round Cylinder Ø20 mm) | BEF-KHZ-RT-20 | 2077679 | Ensures correct sensor positioning on Ø20 mm cylinders |
| Mounting Bracket (Round Cylinder Ø25 mm) | BEF-KHZ-RT-25 | 2077678 | Stable mounting for larger round cylinders |
| Mounting Bracket (Round Cylinder Ø32 mm) | BEF-KHZ-RT-32 | 2077677 | Ideal match for Ø32 mm pneumatic cylinders |
| Mounting Bracket (Round Cylinder Ø40 mm) | BEF-KHZ-RT-40 | 2077676 | Supports accurate alignment on Ø40 mm cylinders |
| Mounting Bracket (Round Cylinder Ø50 mm) | BEF-KHZ-RT-50 | 2077675 | Designed for larger actuator installations |
| Mounting Bracket (Round Cylinder Ø63 mm) | BEF-KHZ-RT-63 | 2077674 | Robust mounting for heavy-duty round cylinders |
| Mounting Bracket (Profile / Tie-Rod) | BEF-KHZ-PT1 | 2022702 | Compatible with integrated profile and tie-rod cylinders |
| Label Holder | LABEL HOLDER | 2086019 | Improves identification and maintenance labeling |
| Cable Clips (T-slot) | CABLE CLIPS | 2059322 | Clean and secure cable routing along the cylinder |
| M8 Connector (Female, Straight) | DOS-0804-G | 6009974 | Reliable electrical connection for sensor wiring |
| M8 Connector (Female, Angled) | DOS-0804-W | 6009975 | Space-saving connector option for tight installations |
| M8 Connector (Male, Straight) | STE-0804-G | 6037323 | Enables flexible connector configurations |
| Sensor Cable (0.6 m, PUR) | YF8U14-C60UA3XLEAX | 2145825 | Durable cable suitable for drag chain and robotic use |
| Sensor Cable (1 m, PUR) | YF8U14-010UA3XLEAX | 2145826 | Extended reach for larger machines and control panels |
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