SICK KTS-WN61141142ZZZZ Contrast Sensor

$ 145.82

Discover the SICK KTS-WN61141142ZZZZ contrast sensor with fast RGB detection, 40 µs response, and IP67 durability for precise mark sensing.

SKU SICK-1118456 Category

Product Description

SICK KTS-WN61141142ZZZZ Contrast Sensor – High-Speed RGB Detection for Industrial Accuracy

The SICK KTS-WN61141142ZZZZ Contrast Sensor is a compact and durable RGB sensing solution designed for high-precision color mark recognition. Built for color test applications, it distinguishes subtle contrast variations with remarkable accuracy at speeds reaching 12.5 kHz. Using a triple RGB LED light source and a sensing range of up to 13 mm, it performs reliably across different materials and surface finishes. Its IP67-rated VISTAL® housing ensures protection against dust and moisture, making it ideal for environments where precision, durability, and consistent detection are essential for modern automation systems.

The KTS-WN61141142ZZZZ provides fast, accurate, and stable color detection in applications such as label registration, packaging verification, and printing control. Its adaptive RGB technology automatically selects the optimal light wavelength for maximum contrast, ensuring dependable detection even under changing production conditions. The quick response time of 40 microseconds enhances throughput, while the dual teach-in modes simplify calibration and reduce setup time. Engineered to withstand mechanical stress and temperature variations, this sensor maintains long-term reliability—offering manufacturers a balance of speed, accuracy, and operational efficiency in industrial automation.

Why SICK KTS-WN61141142ZZZZ?
Because precision meets speed — the SICK KTS-WN61141142ZZZZ transforms contrast detection with its intelligent RGB sensing, ultra-fast 12.5 kHz switching, and rugged IP67 build. It’s engineered to adapt instantly to color variations, ensuring every mark is captured with accuracy even in high-speed, high-vibration production environments. A true performer for smart automation.

What Problem Does It Solve?
It eliminates misreads and downtime caused by unreliable color mark detection. Whether labels shift, inks vary, or lighting changes, the KTS-WN61141142ZZZZ ensures consistent recognition and stable output. By providing dependable contrast sensing across diverse materials, it keeps production lines flowing smoothly and quality control at its peak.

 


Key Features & Specifications – SICK KTS-WN61141142ZZZZ (Article No. 1118456)

Feature Details Benefit
Light Source RGB LED (470 nm, 525 nm, 625 nm) Provides adaptable light spectrum for different material and ink types.
Sensing Distance Up to 13 mm ±3 mm Flexible detection range ensures stable performance in various mounting positions.
Response Time 40 µs Extremely fast response for rapid processes such as labeling or packaging.
Switching Frequency 12.5 kHz Ideal for detecting marks on moving materials at high conveyor speeds.
Teach-In Modes 1-point or 2-point teach-in Simplifies calibration and ensures optimal contrast recognition accuracy.
Light/Dark Switching Selectable output mode Offers flexibility for diverse automation and control logic requirements.
Output Type NPN transistor, 100 mA max Provides reliable electrical interfacing with standard industrial controllers.
Operating Voltage 10.8–28.8 V DC Wide voltage range supports stable performance in various machine environments.
Housing Material VISTAL® reinforced polymer High strength-to-weight ratio for long-lasting durability and vibration resistance.
Protection Class IP67 Dust-tight and water-resistant for harsh industrial conditions.
Ambient Temperature –20 °C to +60 °C Suitable for operation in demanding environments and temperature fluctuations.
Dimensions (W × H × D) 26 × 62 × 47.5 mm Compact design simplifies integration in limited-space machine setups.
Connection Type M12, 4-pin male connector Provides secure, easy, and standardized sensor wiring.
Certifications CE, UKCA, cULus, RoHS, IEC 62471 Meets international safety and environmental standards.
Housing Design Middle-mounted optics Ensures precise light alignment for consistent detection quality.

Download SICK KTS-WN61141142ZZZZ (1118456) Datasheet

 


Commercial Information — SICK KTS-WN61141142ZZZZ (1118456)

Field Value
EAN number 4047084497063
Weight (net, per official page) 94 g
Country of origin Germany

 


The Applications of SICK KTS-WN61141142ZZZZ Contrast Sensor

1. Precision Label Alignment in High-Speed Packaging Lines

In modern packaging lines, maintaining label accuracy is essential to uphold brand image and reduce waste. The SICK KTS-WN61141142ZZZZ ensures exact label positioning by detecting even minor contrast differences between marks and substrates. Its 12.5 kHz switching frequency and adaptive RGB illumination enable stable detection on glossy or transparent materials. Compact and robust, it integrates seamlessly into fast-moving label applicators, guaranteeing consistent mark recognition and preventing misaligned labels or unnecessary production stoppages.

2. Blister Pack Print Verification in Pharmaceutical Production

Accurate print placement on blister packs is vital to ensure clear identification and compliance with safety standards. The KTS-WN61141142ZZZZ excels at identifying registration marks on reflective aluminum or film materials used in medical packaging. With its 40 µs response time, it maintains reliable detection during rapid indexing. The dual teach-in modes allow operators to adjust easily when switching foil types or colors, minimizing downtime and ensuring accurate marking on every package.

3. Film Tracking in Food Wrapping and Filling Machines

In the food industry, proper film registration prevents sealing or cutting errors. The SICK KTS-WN61141142ZZZZ identifies subtle print marks on packaging films—even those affected by oil, moisture, or gloss variations. Its RGB LED system automatically optimizes the wavelength for maximum contrast, ensuring stable performance in variable lighting conditions. By maintaining precise film positioning, it helps reduce material waste, enhances sealing quality, and keeps production lines running efficiently in hygiene-sensitive environments.

4. Print Mark Detection in Industrial Printing Lines

High-performance printing systems demand accurate synchronization of multiple color layers. The KTS-WN61141142ZZZZ provides precise contrast sensing for reliable registration mark detection, ensuring perfect alignment between print zones. Its rugged IP67 housing resists vibration and ink mist, maintaining accuracy in demanding press environments. With intelligent RGB adjustment and ultra-fast switching, it supports consistent color matching and reduces print errors, making it ideal for advanced converting and labeling applications.

 


Related Products & Accessories – Compatible with SICK KTS-WN61141142ZZZZ

Category Model / Type Part Number Benefits
Mounting System BEF-KHS-K01 2022718 Universal steel mounting plate for secure sensor positioning on various machine frames. Enables quick installation and alignment.
Sensor/Actuator Cable YF2A14-050VB3XLEAX 2096235 5 m PVC cable with M12 4-pin female connector for reliable data and power connection in harsh conditions.
Connector (Male) STE-1204-G 6009932 M12 4-pin straight male connector for sensor output connection, unshielded for easy wiring in control cabinets.

 


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