Why SICK KTM-MP31181P?
The SICK KTM-MP31181P is chosen when production speed, precision, and reliability must coexist without compromise. Its ability to detect subtle contrast differences at very high switching speeds makes it ideal for modern automated lines where timing errors are costly. The compact housing allows installation in machines with limited space, while flexible teach-in methods simplify setup across different materials and print designs. For manufacturers focused on consistent quality, reduced changeover time, and stable long-term operation, this sensor provides a dependable and future-ready detection solution.
What problem does it solve?
The SICK KTM-MP31181P solves the critical problem of unreliable mark and label detection on fast-moving webs, films, or printed materials. In many production lines, variations in color, gloss, or background can cause missed or false triggers, leading to misaligned cuts, incorrect labeling, or machine stoppages. This sensor delivers fast response and stable contrast recognition, ensuring precise registration even when materials or print conditions change. As a result, it helps prevent production errors, reduce waste, and maintain consistent process accuracy at high line speeds.
Key Features & Specifications – SICK KTM-MP31181P: Part Number 1065756
| Feature | Details | Benefit |
|---|---|---|
| Light Source | White LED | Provides stable contrast detection across different colors and materials |
| Light Spot Size | Ø 2 mm (at 12.5 mm distance) | Allows accurate detection of small marks and fine print details |
| Sensing Distance | Up to 12.5 mm | Supports flexible mounting without sacrificing detection accuracy |
| Switching Frequency | Up to 15 kHz | Ideal for high-speed production lines and fast-moving webs |
| Response Time | 32 µs | Ensures precise timing for cut-to-length and registration tasks |
| Teach-in Method | Static and dynamic teach-in | Fast setup and easy adaptation to changing materials or designs |
| Switching Output | PNP, light/dark switching | Simple integration with standard PLC and control systems |
| Supply Voltage | 12–24 V DC | Compatible with common industrial power systems |
| Housing Design | Compact, 12 × 31.5 × 21 mm | Fits easily into space-constrained machines |
| Enclosure Rating | IP67 | Reliable operation in dusty, humid, or washdown environments |
| Operating Temperature | –10 °C to +55 °C | Stable performance in typical industrial conditions |
Download SICK KTM-MP31181P (1065756) Datasheet
Commercial Information – SICK KTM-MP31181P (Part Number: 1065756)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084328329 |
| Weight | 43 g |
| Country of Origin | Malaysia |
The Applications of the SICK KTM-MP31181P Contrast Sensor
1. High-Speed Registration Control in Flexible Packaging
In flexible packaging machines, accurate recognition of registration marks is essential to keep sealing and cutting operations synchronized at high speeds. The SICK KTM-MP31181P is well suited for this task because of its fast switching frequency and extremely short response time. As printed films move rapidly, the sensor reliably separates the mark from the background, even when contrast levels vary slightly. Its small, focused light spot enables precise detection of narrow marks, while dynamic teach-in allows operators to adjust the sensor during actual production. This improves cut accuracy, reduces material waste, and helps maintain stable machine performance during continuous operation.
2. Precise Label Alignment in Automated Labeling Systems
Automated labeling machines depend on accurate detection of printed reference points to ensure consistent label placement. The KTM-MP31181P supports this requirement by providing stable contrast detection across labels with different colors, finishes, or print densities. Its high-speed output keeps pace with fast conveyors, preventing missed signals at higher throughputs. Static teach-in simplifies setup for each label design, while the compact housing allows mounting close to the application point. These features work together to improve label positioning accuracy, minimize rejected products, and support smooth changeovers between different container formats.
3. Web Position Monitoring in Printing and Converting Lines
In web-based printing and converting processes, printed marks are often used to control cutting, folding, or downstream synchronization. The SICK KTM-MP31181P addresses common challenges such as inconsistent ink coverage and fluctuating web speeds. Its white LED illumination provides uniform contrast across different print colors, while dynamic teach-in captures real operating conditions during setup. The sensor’s fast response ensures precise timing signals are delivered to control systems. This results in improved registration accuracy, shorter setup times, and more consistent output quality throughout long production runs.
4. Reliable Mark Detection in Pharmaceutical Packaging Equipment
Pharmaceutical packaging applications frequently involve small packages with fine print and strict quality requirements. The KTM-MP31181P fits easily into compact machine layouts and delivers precise detection of small contrast features on blister packs or sachets. Its small light spot supports accurate recognition of tiny marks, while high switching speed maintains reliable operation at fast cycle rates. By ensuring consistent detection despite variations in material or print quality, the sensor helps maintain correct indexing, reduces production errors, and supports compliance with demanding quality standards.
Related Products & Accessories
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Mounting Bracket | BEF-W100-A | 5311520 | Stainless steel mounting bracket designed for stable wall or machine mounting; simplifies installation and ensures precise sensor alignment |
| Sensor Cable | YF8U14-050VA3M2A14 | 2096609 | M8 female to M12 male sensor/actuator cable; supports reliable signal transmission in standard industrial environments |
| Sensor Cable | YF8U14-050VA3XLEAX | 2095889 | M8 female connector with flying leads; offers flexible wiring options for control cabinets and custom installations |
Contact Us
For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
Global Shipping – We ship worldwide with secure packaging and reliable delivery.
Technical Support – Contact us for professional after-sales technical assistance.