SICK IQ10-02BPSKT0S Inductive Proximity Sensor – 2 mm Flush

$ 41.17

Compact SICK IQ10-02BPSKT0S inductive sensor with 2 mm flush detection, fast switching, and IP68 durability for high-speed, space-limited automation systems.

SKU SICK-1096026 Category

Product Description

SICK IQ10-02BPSKT0S Inductive Proximity Sensor – Compact 2 mm Metal Detection

The SICK IQ10-02BPSKT0S inductive proximity sensor is built for precise metal detection in places where installation space is extremely limited. With a 2 mm sensing distance, flushmount design, and a strong IP68 enclosure, the sensor delivers stable performance even when exposed to dust, moisture, or vibrations. Its compact rectangular housing fits seamlessly into small machine assemblies, and the fast 2,000 Hz switching capability makes it suitable for high-speed automation tasks. The PNP NO output and M8 connector simplify integration into standard control systems while maintaining consistent detection accuracy in demanding environments.

The IQ10-02BPSKT0S is engineered to maintain reliable detection performance even during rapid machine cycles or frequent mechanical movement. Its durable VISTAL® housing protects the electronics, allowing the sensor to operate for long periods with minimal maintenance. The short start-up time and low power draw help machines resume operation quickly after power resets. With strong resistance to shock and environmental stress, it supports long-term stability in conveyor systems, compact robotic stations, and metal presence verification applications. The M8 connector design makes cable replacement fast and reduces downtime, ensuring a smooth and efficient workflow in automated production setups.

Why SICK IQ10-02BPSKT0S?

The SICK IQ10-02BPSKT0S is the go-to choice when you need dependable metal detection inside extremely tight spaces without compromising speed or accuracy. Its compact rectangular form, fast reaction speed, and rugged IP68 build make it ideal for designers who want a sensor that simply fits, survives, and performs—especially in compact machines or high-speed automation.

What Problem Does It Solve?

This sensor eliminates the struggle of achieving reliable detection in cramped or harsh operating areas. When machines move quickly, space is limited, or conditions involve vibration, moisture, or constant part movement, the IQ10-02BPSKT0S provides stable, repeatable switching. It ensures consistent metal detection where standard cylindrical sensors simply cannot fit or maintain performance.

 


Key Features & Specifications – SICK IQ10-02BPSKT0S: 1096026

Feature Details Benefit
Sensing Range 2 mm (Safe range 1.62 mm) Precise short-distance metal detection in compact setups.
Mounting Style Flush-mount rectangular housing Enables installation in tight spaces without sensing interference.
Housing Size 10 × 28 × 16 mm Ideal for OEM machine frames, jigs, and compact automation tools.
Output Type PNP, Normally Open Simple integration with standard PLCs and control systems.
Switching Frequency Up to 2,000 Hz Reliable tracking of fast-moving components and high-speed cycles.
Connection M8, 3-pin connector Quick replacement, easy wiring, reduces downtime.
Enclosure Rating IP68 Withstands water, dust, vibration, and harsh factory environments.
Housing Material VISTAL® engineered plastic High shock resistance and long service life under mechanical stress.
Operating Voltage 10–30 V DC Works with common low-voltage industrial power systems.
Power-Up Time ≤100 ms Reduces startup delays during power cycling or resets.
Current Capacity ≤200 mA continuous Supports direct use with various loads and indicator devices.
Electrical Design DC 3-wire Universal wiring standard for inductive sensors.
Hysteresis 5–15% Improved switching stability in dynamic environments.
No-Load Current 10 mA Low energy draw for efficient machine operation.
Shock & Vibration Resistance 30 g / 10–55 Hz Dependable switching even in high-vibration systems.
Operating Temperature –25°C to +75°C Performs consistently in wide temperature ranges.
Reduction Factors Steel 0.7, Brass 0.5, Aluminum 0.4, Copper 0.3 Clear expectations for sensing distances across metals.
Indicator 270° LED status display Easy visual verification of switching state from multiple angles.
Certifications CE, UKCA, cULus, RoHS Approved for global industrial compliance standards.

Download SICK IQ10-02BPSKT0S (1096026) Datasheet

 


Commercial Data – SICK IQ10-02BPSKT0S (1096026)

Commercial Data Details
EAN Number 4047084426483
Weight 11g
Country of Origin Malaysia

 


The Applications for SICK IQ10-02BPSKT0S

1. Precision Metal Positioning in High-Speed Assembly Lines

In compact automated assembly equipment, metal components often move quickly through feeders, guides, and tooling stations. The IQ10-02BPSKT0S fits well into these tight areas thanks to its slim rectangular body and short sensing distance. It quickly identifies small metal parts passing by, ensuring each stage receives the correct component. The flush design prevents accidental bumps from machinery, while the robust construction helps it continue operating even around oil mist or constant vibration. This makes it ideal for confirming part presence, checking orientation before pressing, or validating the positioning of tiny metal items during fast-paced production cycles.

2. Compact Robotics and End-Effector Metal Detection

Robotic arms and compact grippers often require detection devices that fit inside limited mechanical space while still reacting quickly. The IQ10-02BPSKT0S addresses this by offering reliable metal detection without needing much room. It can be embedded near fingertips of end-effectors to confirm whether a metal part is properly held before the robot moves. Because it resists vibration and impacts from fast robotic motion, it maintains stable operation during repetitive pick-and-place tasks. This helps avoid mis-grips, improves accuracy during component transfer, and supports consistent workflow in electronics assembly or small mechanical part handling.

3. Conveyor Tracking for Small Metal Packages or Carriers

On narrow conveyors transporting metal trays, clips, or stamped pieces, detection accuracy is crucial because items pass with very little spacing. The IQ10-02BPSKT0S offers reliable confirmation of each piece as it moves along the belt. Its flush installation stops it from obstructing the conveyor path, while the short sensing range precisely picks up only the items intended for detection. This allows smooth counting, sorting, and verification in systems handling small metallic objects. If items are missing or incorrectly aligned, the sensor can trigger actions upstream to maintain consistent flow and avoid downstream errors.

4. Fixture and Tooling Verification in CNC and Machining Cells

Machining fixtures often require a sensor that can be placed close to clamps, pins, and support surfaces to verify whether a metal workpiece is properly seated. The IQ10-02BPSKT0S fits this role due to its compact shape and resistance to coolant, chips, and vibration. It can be positioned inside jigs to detect the presence of metal before machining begins. This helps prevent tool collisions, reduces scrap, and ensures the machine operates only when the part is securely positioned. Its durability and stability make it well suited for repetitive loading environments where accuracy and reliability are critical.

 


Related Products & Accessories – SICK IQ10-02BPSKT0S

Category Model Name Part Number Best Use Case / Benefit
Straight M8 Connector DOS-0803-G 7902077 Suitable for simple, direct wiring routes on small machines.
Angled M8 Connector DOS-0803-W 7902078 Fits areas where vertical space is limited and straight plugs are obstructed.
Sensor Cable – Straight YF8U13-020VA1XLEAX 2095860 Great for flexible mid-distance cable runs.
Sensor Cable – Straight YF8U13-050VA1XLEAX 2095884 Ideal for long machine layouts needing extra reach.
Sensor Cable – Straight (Durable) YF8U13-050UA1XLEAX 2094788 Durable option for oily environments or robotic chain movement.
Sensor Cable – Straight (Short) YF8U13-C60VA1XLEAX 2146368 Perfect for very short wiring inside cabinets or fixtures.
Sensor Cable – Angled YG8U13-020VA1XLEAX 2096165 Ideal where angled heads avoid bending stress.
Sensor Cable – Angled YG8U13-050VA1XLEAX 2096166 Best for long-distance runs when angled connectors save space.

 


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