SICK IQ08-02BNSKUDSS03 Inductive Proximity Sensor

$ 100.05

SICK IQ08-02BNSKUDSS03 inductive proximity sensor with 2 mm sensing range, compact flush design, fast switching, and reliable metal detection for automation.

SKU SICK-1062451 Category

Product Description

SICK IQ08-02BNSKUDSS03 Inductive Proximity Sensor – Compact 2 mm Flush Detection

SICK IQ08-02BNSKUDSS03 inductive proximity sensor is a compact rectangular sensor engineered for accurate, non-contact detection of metal objects in confined industrial spaces. With a 2 mm sensing distance and flush installation capability, it provides dependable position and presence detection without mechanical contact or wear. The high 2,000 Hz switching frequency supports fast-moving automation processes, while the durable housing design enables stable operation in environments exposed to dust, moisture, and vibration. This sensor is purpose-built to solve precision detection challenges in modern machinery where space, speed, and reliability are critical.

The SICK IQ08-02BNSKUDSS03 offers consistent detection performance for applications that demand high repeatability and long-term stability. Its NPN normally open output allows straightforward integration with standard DC control systems, reducing installation time and configuration effort. Built-in protection against electrical faults enhances system reliability and minimizes unexpected downtime. The slim sensor body fits easily into compact machine designs, making it well suited for packaging equipment, automated assembly stations, and conveyor systems. Designed to withstand vibration, temperature changes, and continuous operation, it helps maintain process accuracy and productivity over extended service life.

Why SICK IQ08-02BNSKUDSS03?

The SICK IQ08-02BNSKUDSS03 is chosen when precision, speed, and space efficiency must coexist without compromise. Its compact rectangular design allows engineers to integrate reliable metal detection into tight mechanical layouts where cylindrical sensors cannot fit. The fast switching capability supports high-speed automation, while the robust construction ensures stable operation in demanding industrial environments. Designed for long service life and minimal maintenance, this model is ideal for manufacturers who need dependable sensing performance that remains consistent across continuous production cycles and harsh operating conditions.

What Problem Does It Solve?

The SICK IQ08-02BNSKUDSS03 solves the challenge of accurately detecting metal objects in applications where installation space is limited and response time is critical. Traditional sensors may struggle with size constraints, slow reaction speeds, or environmental stress such as vibration and moisture. This sensor delivers non-contact detection with high repeatability, eliminating mechanical wear and alignment issues. By providing stable output and electrical protection, it reduces false signals, unexpected downtime, and maintenance effort, helping automation systems run smoothly and predictably.

 


Key Features & Specifications – SICK IQ08-02BNSKUDSS03 : Part No. 1062451

Feature Details Benefits
Housing Design Rectangular, ultra-slim profile Ideal for installations with extremely limited mounting space
Dimensions (W × H × D) 8 × 40 × 8 mm Fits compact machinery and dense automation layouts
Sensing Range (Sn) 2 mm Provides precise and repeatable detection of metal targets
Safe Sensing Range (Sa) 1.62 mm Ensures stable operation with high reliability margin
Installation Type Flush mounting Allows clean, protected integration into metal surfaces
Switching Output NPN, Normally Open (NO) Compatible with common PLC and DC control systems
Electrical Connection DC 3-wire, cable with connector Simplifies wiring and reduces installation time
Switching Frequency Up to 2,000 Hz Supports high-speed detection in fast-moving processes
Supply Voltage 10–30 V DC Flexible use across standard industrial power supplies
Protection Functions Short-circuit and power-up pulse protection Improves system safety and reduces downtime risk
Enclosure Rating IP67 / IP68 Reliable operation in dusty, wet, or washdown environments
Housing Material High-strength plastic (VISTAL®) Excellent resistance to impact, chemicals, and vibration
Ambient Temperature Range −25 °C to +75 °C Maintains accuracy in varying industrial conditions
Shock & Vibration Resistance Up to 30 g Ensures stable sensing in dynamic machinery
Service Life & Reliability High MTTFd value Designed for long-term continuous industrial operation

Download SICK IQ08-02BNSKUDSS03 (1062451) Datasheet

 


Commercial Information – SICK IQ08-02BNSKUDSS03 : Part No. 1062451

Commercial Data Details
EAN Number 4047084321689
Weight 33 g
Country of Origin Germany

 


The Applications for Compact High-Speed Metal Detection

1. Precision Part Presence Detection in Compact Assembly Machines

In compact automated assembly systems, mounting space is often restricted while detection accuracy remains critical. This sensor’s slim rectangular form allows installation close to fixtures, tooling, or guide rails where traditional cylindrical sensors cannot be used. The short sensing distance provides accurate recognition of small metal parts such as clips, pins, or stamped components before assembly actions begin. Its fast response supports rapid indexing tables and short cycle times. By eliminating physical contact, the sensor reduces mechanical wear, prevents missed detections, and helps manufacturers maintain consistent assembly quality with minimal downtime.

2. High-Speed Conveyor Monitoring for Metal Component Flow

Fast conveyor lines moving metal components demand precise detection to coordinate counting, sorting, or downstream automation. This sensor’s high switching capability enables it to distinguish closely spaced items without signal loss at elevated speeds. Flush mounting protects the sensing face from impact and debris, improving long-term reliability. The stable output remains unaffected by vibration from motors or rollers. As a result, operators gain accurate part tracking, improved throughput control, and reduced risk of production errors caused by delayed or unstable detection signals.

3. Accurate Position Feedback in Packaging and Labeling Equipment

Packaging and labeling machines require precise position confirmation to synchronize cutting, sealing, and labeling functions. This sensor can be mounted near moving metal references within confined machine frames, supporting clean integration without redesign. The non-contact sensing principle prevents wear and misalignment common in mechanical switches. Reliable switching accuracy ensures correct label placement and consistent machine timing. By delivering stable position feedback, the sensor helps reduce rejected products, improve packaging accuracy, and lower maintenance requirements in continuous production environments.

4. End-of-Stroke Detection for Pneumatic and Linear Actuators

Pneumatic and linear actuators depend on accurate end-position feedback to maintain safe and efficient motion control. This sensor detects metal targets embedded in pistons or slides, even under rapid cycling conditions. Its resistance to shock and vibration ensures consistent output during repeated actuation. Electrical stability prevents false signals that could interrupt control sequences. By confirming stroke completion precisely, the sensor enhances process reliability, supports tighter control logic, and contributes to smoother, safer automated operation across industrial handling and manufacturing systems.

 


Related Products & Accessories

Category Model Name Part Number Benefits
Sensor / Actuator Cable YF2A28-050VA6XLEAX 2096244 Shielded cable ensuring stable signal transmission in electrically noisy industrial environments
YF2A28-100VA6XLEAX 2096245 Longer cable length for flexible routing in medium-sized machines
YF2A28-150VA6XLEAX 2096356 Suitable for extended installations while maintaining signal integrity
YF2A28-300VA6XLEAX 2096357 Ideal for large machines or remote-mounted control cabinets
Sensor Cable (M8, 3-pin) YF8U13-050VA1XLEAX 2095884 Compact unshielded option for standard, non-contaminated environments
Sensor Cable (PUR, Drag Chain) YF8U13-050UA1XLEAX 2094788 High-flex PUR cable designed for moving parts, robotics, and drag chain applications

 


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