Why SICK DOL-1208-G02MAC1?
The SICK DOL-1208-G02MAC1 is chosen when reliability, signal integrity, and long service life are non-negotiable. It is engineered for industrial environments where cables are exposed to motion, vibration, electrical noise, and harsh operating conditions. The combination of a secure M12 connection, shielded signal paths, and a durable jacket makes it ideal for automation systems that must run continuously without interruptions. It simplifies wiring, reduces installation errors, and provides long-term stability for critical sensor and encoder connections.
What problem does it solve?
The SICK DOL-1208-G02MAC1 solves common industrial connectivity problems such as unstable signals, premature cable damage, and unreliable terminations. In environments with motors, drives, and electromagnetic interference, unshielded or low-quality cables can cause data errors and system faults. This cable ensures clean signal transmission while withstanding repeated bending and environmental stress. By maintaining consistent electrical performance and mechanical integrity, it minimizes downtime, reduces troubleshooting effort, and protects the accuracy of automation and motion-control systems.
Key Features & Specifications – SICK DOL-1208-G02MAC1: Part Number 6032866
| Feature | Details | Benefit |
|---|---|---|
| Connector Type (Device Side) | M12 female connector, 8-pin, straight | Secure, standardized interface for sensors and encoders |
| Connection Type (Control Side) | Flying leads | Flexible termination for direct cabinet or controller wiring |
| Cable Length | 2 m | Optimized length for compact machine layouts |
| Signal Support | Incremental, SSI | Reliable transmission for motion feedback and positioning systems |
| Shielding | Shielded cable design | Reduces electromagnetic interference and signal distortion |
| Cable Jacket Material | PUR, halogen-free | High resistance to oils, abrasion, and industrial chemicals |
| Connector Material | TPU with nickel-plated brass locking nut | Durable mechanical connection with stable tightening torque |
| Rated Voltage | Up to 36 V AC/DC | Suitable for common industrial control voltages |
| Current Rating | Up to 2 A | Supports stable power and signal transmission |
| Protection Rating | IP67 | Reliable operation in dusty and moisture-prone environments |
| Flexibility & Durability | >2,000,000 bending cycles | Ideal for moving machinery and cable carrier applications |
| Temperature Range | –25 °C to +80 °C (flexing), down to –50 °C (fixed) | Consistent performance across wide industrial temperature ranges |
| Cable Diameter | 7 mm | Balanced design for flexibility and mechanical strength |
| Compliance | CE, RoHS | Meets international safety and environmental standards |
Download SICK DOL-1208-G02MAC1 (6032866) Datasheet
Commercial Information – SICK DOL-1208-G02MAC1 (Part Number: 6032866)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084163203 |
| Weight | 143 g |
| Country of Origin | Czech Republic |
The Applications
1. Precision Encoder Feedback in Automated Assembly Lines
Automated assembly systems rely on continuous position and speed feedback from rotary or linear encoders to maintain accuracy. In these machines, signal cables are often routed close to servo motors and power electronics, creating a high-risk environment for electrical interference. This sensor-actuator cable is used to connect encoders directly to control cabinets using flying leads, reducing connection points. Its shielded structure helps maintain stable incremental and SSI signals, while the flexible jacket tolerates constant movement in drag chains. This results in consistent positioning accuracy, reduced calibration drift, and smoother high-speed operation over long production cycles.
2. High-Speed Packaging Machines With Repetitive Motion
Packaging equipment such as cartoners, sealers, and labeling machines operate continuously and involve rapid, repetitive mechanical movement. Sensors mounted on moving parts require cables that can withstand bending, vibration, and occasional exposure to moisture. This cable is commonly used to connect sensors and feedback devices mounted on moving assemblies. The robust outer jacket resists wear from constant flexing, while the secure connector prevents loosening during vibration. Stable signal transmission helps avoid false detections, miscounts, and unplanned stops, ensuring consistent output quality and maintaining production efficiency during extended operating shifts.
3. Conveyor and Material Handling Systems
In conveyor-based material handling systems, sensors and encoders monitor belt speed, product spacing, and position tracking. These systems often run continuously and are exposed to electrical noise from drives and motors. This cable is used to transmit sensor signals reliably from field devices to centralized control panels. Its shielding helps suppress interference, while the flexible design allows routing along conveyor frames and moving sections. By maintaining accurate signal flow, the cable supports synchronized motion control, reduces product jams, and improves overall system reliability in logistics, warehousing, and manufacturing environments.
4. Robotics and Pick-and-Place Automation
Robotic arms and pick-and-place machines depend on precise feedback to achieve repeatable accuracy at high speeds. Cables connected to robot joints must tolerate constant flexing, torsion, and vibration. This sensor-actuator cable is applied to connect encoders and sensors mounted on robotic axes to controllers. Its high bending endurance supports long service life, while stable connector locking prevents signal loss during rapid acceleration. Reliable signal integrity helps maintain positioning precision, reduces maintenance interventions, and supports consistent performance in electronics assembly and other high-precision automation tasks.
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