SICK DFS60E-S4EK00200 High-Precision Incremental Encoder

$ 270.02

Reliable 200-pulse SICK DFS60E-S4EK00200 encoder delivering precise motion feedback, robust build, HTL output, and long service life for industrial automation.

SKU SICK-1037401 Category

Product Description

SICK DFS60E-S4EK00200 Incremental Encoder – High-Precision Rotary Feedback for Industrial Motion Systems

The SICK DFS60E-S4EK00200 incremental encoder is engineered to deliver stable and accurate rotary feedback for machinery that demands consistent motion monitoring. With a 200-pulse resolution and a durable solid-shaft design, it supports precise speed and position control across a wide range of automation tasks. Its robust build, high mechanical load capability, and wide operating temperature tolerance make it suitable for long-term deployment, even in harsh factory environments. The encoder integrates easily into control systems thanks to its HTL push-pull interface and universal cable connection, helping machines maintain responsiveness and operational stability in continuous-duty applications.

Designed for dependable performance, the DFS60E-S4EK00200 offers consistent signal quality with tight angular error limits, supporting smooth machine regulation even during rapid acceleration or high-speed rotation. The encoder’s rugged stainless-steel shaft and aluminum housing provide resilience against vibration, shock, and mechanical stress, extending system uptime. Its high output frequency enables accurate tracking of fast-moving equipment, while built-in electrical protections minimize the risk of unexpected failures. With an IP65/IP67 sealing concept and a long bearing lifespan, the encoder suits demanding applications such as conveyor feedback, automated cutting systems, industrial robotics, and precision assembly lines where reliable positional data directly influences throughput and equipment efficiency.

Why DFS60E-S4EK00200?

The DFS60E-S4EK00200 stands out as a compact yet highly durable encoder that delivers consistent, noise-resistant feedback even in demanding production lines. Its strong mechanical resilience, long bearing life, and stable HTL signal output make it a trusted choice for engineers needing precise motion control without compromising installation flexibility or long-term reliability.

What problem does it solve?

This encoder eliminates uncertainty in motion tracking by providing accurate rotational feedback that keeps machines synchronized, stable, and predictable. It resolves issues like drift, inconsistent speed control, and signal noise that often disrupt automation processes. By delivering reliable position data, it ensures smooth operation in systems where timing, precision, and repeatability are critical.

 


Key Features & Specifications – SICK DFS60E-S4EK00200: Part Number 1037401

Feature Details Benefit
Pulse Resolution 200 pulses per revolution Provides dependable positioning accuracy for speed and motion control tasks.
Signal Interface Incremental, HTL push-pull, 6-channel output Ensures clean, robust signal transmission even in electrically noisy environments.
Supply Voltage Range 10–32 V Compatible with a wide range of industrial controllers and drives.
Output Frequency Up to 300 kHz Enables tracking of fast rotational speeds without loss of precision.
Reference Signal 1 zero pulse, gated with A and B Allows repeatable referencing for homing routines and precise indexing.
Shaft Type Solid stainless-steel shaft, 10 mm diameter, 19 mm length High durability and resistance to mechanical wear for long service life.
Mechanical Design Face-mount flange, aluminum housing Easy integration into standard mounting setups with strong structural stability.
Protection Ratings IP67 (housing side), IP65 (shaft side) Protects against dust and moisture for reliable operation in tough environments.
Operating Speed Up to 9,000 rpm Suitable for high-speed conveyors, rotary tables, and automated machinery.
Error Limits Angular deviation ±0.3° Ensures consistent positional accuracy in precision applications.
Operating Temperature 0°C to +85°C Maintains stable performance in most industrial temperature conditions.
Shock & Vibration Resistance 50 g shock, 20 g vibration Withstands mechanical stress from dynamic motion systems.
Bearing Lifetime 3.6 × 10¹⁰ revolutions Extends encoder lifespan, reducing maintenance intervals and downtime.
MTTFd Reliability 300 years (calculated) Extremely high dependability for continuous-duty machinery.
Connection Type 1.5 m universal 8-wire cable Flexible installation options without complex routing constraints.
Reverse Polarity & Short-Circuit Protection Integrated safeguards Helps prevent damage from wiring errors or electrical faults.

Download SICK DFS60E-S4EK00200 (1037401) Datasheet

 


Commercial Information – SICK DFS60E-S4EK00200

Commercial Data Details
EAN Number 4047084265976
Weight 0.373 kg
Country of Origin Germany

 


The Applications for SICK DFS60E-S4EK00200

1. Precision Conveyor Feedback for High-Speed Packaging

Packaging systems depend on extremely steady conveyor movement to keep sealing, filling, and labeling aligned. The DFS60E-S4EK00200 provides clean incremental pulses that allow controllers to detect minute speed variations and correct them instantly. Its ability to operate at high signal frequencies makes it suitable for rapid acceleration and deceleration cycles common in fast-moving lines. The solid shaft design tolerates constant belt tension changes, while the protective housing shields the encoder from airborne dust and moisture that typically surround packaging equipment. With dependable rotational data, operators enjoy smoother product flow, fewer jams, and more consistent output quality.

2. Synchronized Motion Control in Industrial Cutting Machines

Rotary cutters need precise timing between blade rotation and material feed to maintain clean edges and consistent lengths. The DFS60E-S4EK00200 offers tight angular accuracy, allowing the control system to keep the blade orientation synchronized during high-speed operation. Its robust mechanical structure withstands vibration from cutting forces, helping the encoder deliver stable signals even during fast or irregular cuts. The defined reference pulse helps the machine consistently reset alignment after each cycle. By ensuring the blade always meets the material at the correct position, manufacturers reduce wastage, maintain uniform quality, and achieve better repeatability across long production runs.

3. Indexing Accuracy for Automated Assembly Carousels

Assembly stations that rely on rotary indexers must position each component accurately at every stop to avoid misalignment. The DFS60E-S4EK00200 provides reliable incremental feedback that controllers use to confirm each angular step of the carousel. The encoder’s durable bearings and high load capability support applications where the indexer carries several tools or heavy fixtures. Its signal robustness is ideal for systems with long cable routes or electrical noise from neighboring equipment. With consistent positional feedback, assembly lines experience fewer alignment errors, faster cycle transitions, and improved station-to-station repeatability, contributing to higher overall throughput.

4. Precision Joint Feedback for Industrial Robotic Motion

Robotic arms performing tasks such as part handling, inspection, or adhesive dispensing require accurate, real-time feedback to execute smooth paths. The DFS60E-S4EK00200 delivers responsive incremental pulses that allow servo drives to adjust torque and speed instantly during rapid joint movements. Its high rotational speed tolerance suits robots operating with quick directional changes, while the rugged housing helps protect the encoder during repetitive vibration cycles. The wide voltage range allows flexible integration with various robotic controllers. As a result, robots achieve more stable trajectories, reduced oscillations, and higher repeatability, directly improving process reliability and product consistency.

 


Related Products & Accessories

Category Model Name Part Number Benefit / Purpose
Shaft Coupling KUP-0610-B 5312982 Bellows coupling that compensates minor misalignments and offers precise torque transfer for 6–10 mm shafts.
Shaft Coupling KUP-0610-D 5326697 Flexible double-loop design ideal for machines with higher shaft offset or vibration.
Shaft Coupling KUP-0610-F 5312985 Spring washer mechanism providing stable yet lightweight coupling for general motion control.
Shaft Coupling KUP-0610-S 2056407 Bar-type coupling for consistent torque delivery with minimal backlash.
Shaft Coupling KUP-0610-J 2127056 Claw coupling with damping insert to reduce vibration transfer to the encoder.
Shaft Coupling KUP-0810-D 5326704 Double-loop coupling for 8–10 mm shafts, suitable for dynamic applications needing offset tolerance.
Shaft Coupling KUP-0810-S 5314178 Durable bar coupling optimised for smooth torque transmission in moderate load systems.
Shaft Coupling KUP-1010-B 5312983 High-torque bellows coupling for precise shaft alignment on 10 mm encoder setups.
Shaft Coupling KUP-1010-D 5326703 High-flex double-loop coupling designed to handle larger angular and radial deviations.
Shaft Coupling KUP-1010-F 5312986 Spring washer version offering rigid yet lightweight connection for medium-speed operations.
Shaft Coupling KUP-1010-S 2056408 Bar-type coupling tailored for 10 mm solid shafts in stable torque environments.
Shaft Coupling KUP-1012-B 5312984 Bellows coupling designed to bridge 10–12 mm shafts with high torsional stiffness.
Shaft Coupling KUP-1012-D 5326702 Double-loop coupling allowing generous shaft offsets while maintaining flexible operation.
Shaft Coupling KUP-0810-J 2128267 Dampened claw coupling for 8–10 mm shafts, reduces vibration impact on the encoder.
Shaft Coupling KUP-1010-J 2127054 Heavy-duty claw coupling suited for fast-speed machinery using 10 mm shafts.
Shaft Coupling KUP-1012-J 2128265 Claw coupling for 10–12 mm shafts with built-in shock absorption characteristics.
Measuring Wheel BEF-MR06200APN 4084747 Polyurethane-studded wheel offering reliable friction for 6 mm shaft measuring systems.
Measuring Wheel Mechanics BEF-MRS-10-U 2085714 Modular measurement system compatible with S4 flange encoders including DFS60.
Measuring Wheel BEF-MR010020R 2055224 200 mm O-ring wheel for smooth-surface linear tracking.
Measuring Wheel BEF-MR010030R 2049278 300 mm circumference wheel for extended measurement range per rotation.
Measuring Wheel BEF-MR010050R 2055227 500 mm wheel designed for large-distance measurement tasks.
Measuring Wheel BEF-MR10200AK 4084737 Knurled aluminum wheel producing strong grip on diverse surfaces.
Measuring Wheel BEF-MR10200AP 4084738 Smooth polyurethane wheel for delicate or polished materials.
Measuring Wheel BEF-MR10200APN 4084739 Studded polyurethane wheel for high-traction applications.
Measuring Wheel BEF-MR10500AK 4084733 Knurled 500 mm wheel supporting long-travel, high-friction tasks.
Measuring Wheel BEF-MR10500AP 4084734 Smooth 500 mm polyurethane wheel for stable and controlled movement tracking.
Measuring Wheel BEF-MR10500APG 4084736 Ridged polyurethane wheel offering enhanced grip on mixed surfaces.
Measuring Wheel BEF-MR10500APN 4084735 Studded version for strong traction during extended motion measurement.
Mounting System BEF-FA-LB1210 2044591 Heavy-duty bearing block designed to carry substantial radial and axial loads before reaching the encoder.
Mounting Bracket BEF-WF-36 2029164 Standard 36 mm spigot bracket for quick and secure encoder mounting.
Flange Adapter BEF-FA-036-050 2029160 Converts 36 mm face flange to 50 mm servo flange for broader compatibility.
Flange Adapter BEF-FA-036-060REC 2029162 Adapter for shifting to a 60 mm square mounting plate.
Flange Adapter BEF-FA-036-060RSA 2029163 Shock-absorbing version of the 60 mm mounting adapter for vibration-prone systems.
Flange Adapter BEF-FA-036-063REC 2034225 Adapts 36 mm flange to 63 mm mounting plate for wider mechanical integration.
Flange Adapter BEF-FA-036-100 2029161 Converts 36 mm centering hub to 100 mm servo flange.
Flange Adapter BEF-FA-036-050-019 2063378 Custom adapter enabling integration to bearing block assemblies.
Mounting Angle BEF-WF36F 4084775 Spring-loaded angle bracket ensuring stable tension-based contact for measurement systems.
Cable / Connector STE-1208-GA01 6044892 M12 8-pin male connector cable for incremental signals with shielded wiring.
Cable / Connector DOL-0J08-G3M0AA6 2048591 3 m shielded JST-to-lead cable suited for incremental or SSI wiring.
Cable / Connector DOL-0J08-G1M5AA6 2048590 1.5 m JST cable for compact routing requirements.
Cable / Connector DOL-0J08-G0M5AA3 2046873 0.5 m short cable for tight installations.
Cable / Connector DOL-0J08-G05MAA3 2046876 5 m JST lead cable for longer distance runs.
Cable / Connector DOL-0J08-G10MAA3 2046877 10 m long cable supporting remote control cabinet layouts.
Cable / Connector STE-2312-GX 6028548 M23 12-pin connector supporting incremental and SSI wiring.
Cable / Connector STE-2312-G01 2077273 Alternative M23 connector for various wiring configurations.
Cable / Connector STL-2312-GM35AA3 2061621 JST-to-M23 interface cable (0.35 m) for adapter setups.
Cable / Connector STL-2312-G01MAA3 2061622 1 m JST-to-M23 cable for flexible installations.
Cable / Connector STL-2312-G02MAA3 2061504 2 m JST-to-M23 cable for extended routing.

 


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