SICK DFS60E-S1EA00250 Incremental Encoder – 250 PPR

$ 270.02

High-precision SICK DFS60E-S1EA00250 encoder with 250 PPR for reliable motion control, fast feedback, and stable performance in industrial automation systems.

SKU SICK-1037361 Category

Product Description

SICK DFS60E-S1EA00250 Incremental Encoder – Precision 250 PPR Feedback for Motion Control

The SICK DFS60E-S1EA00250 incremental encoder is engineered for applications requiring dependable 250-pulse position and speed feedback in automated machinery. It combines a solid-shaft design, servo flange mounting, and a highly durable aluminum housing to maintain stability under continuous industrial operation. With wide input voltage compatibility and a protected connector interface, it integrates smoothly into both new and existing motion systems. Designed to handle vibration, shock, and varying loads, the DFS60E unit supports precise measurement tasks where consistent rotational data is essential for maintaining machine performance and operational accuracy.

The DFS60E-S1EA00250 brings improved control accuracy through its tight angular deviation limits and well-defined electrical measuring steps, allowing smooth motor regulation even during rapid accelerations or speed shifts. Its mechanical strength enables operation at high speeds while supporting significant radial and axial forces, which is valuable for conveyors, rollers, and belt-driven assemblies. The encoder’s fast electronic initialization and efficient power requirements contribute to responsive system behavior and reduced energy overhead. Long bearing life and strong environmental ratings help ensure predictable maintenance cycles and dependable operation, enabling manufacturers to maintain uptime and reduce process variability in demanding production environments.

Why SICK DFS60E-S1EA00250?

Because it delivers dependable motion feedback in places where accuracy cannot fail. The DFS60E-S1EA00250 combines rugged mechanical strength with finely controlled pulse generation, giving machine builders a compact encoder that performs consistently under load, shock, or high operating speeds. It is the ideal choice when you need robust industrial reliability paired with clean, stable incremental signals.

What Problem Does It Solve?

It eliminates uncertainty in rotational measurement, especially in systems where even slight deviations lead to product waste, misalignment, or unstable speed control. The DFS60E-S1EA00250 provides a predictable and repeatable stream of position and velocity data, allowing automation equipment to synchronize movements, maintain precision during dynamic changes, and operate efficiently without drift or signal inconsistency.

 


Key Features & Specifications – SICK DFS60E-S1EA00250: Part Number 1037361

Feature Details Benefit
Pulses per Revolution 250 PPR Provides reliable speed and position feedback for precise motion control.
Measuring Step 90° electrical per pulse cycle Ensures smooth signal transitions and stable incremental tracking.
Error Limits Maximum deviation ±0.3° Helps maintain accuracy in high-precision automation tasks.
Output Type Incremental HTL / Push-pull, 6-channel Offers strong signal integrity and broad controller compatibility.
Initialization Time 40 ms Enables quick system readiness and faster machine cycle starts.
Max Output Frequency Up to 300 kHz Supports high-speed machinery without signal degradation.
Supply Voltage 10–32 V DC Flexible voltage range suitable for most industrial systems.
Connection Type M23 12-pin male connector, radial Provides secure, vibration-resistant connectivity.
Mechanical Design Solid shaft, servo flange, 6 mm diameter Ensures dependable coupling and stable mounting.
Operating Speed Up to 9,000 rpm Suited for fast-rotating motors and dynamic applications.
Shaft Load Capacity 80 N radial, 40 N axial Handles demanding mechanical stress with long-term durability.
Housing Material Aluminum die-cast Lightweight, corrosion-resistant, and robust for harsh conditions.
Environmental Protection IP67 at connector side, IP65 at shaft side Resists dust, moisture, and common industrial contaminants.
Operating Temperature 0°C to +85°C Supports a wide range of indoor and outdoor environments.
Shock & Vibration Resistance 50 g shock, 20 g vibration Maintains performance in dynamic, high-vibration installations.
Bearing Lifetime 3.6 × 10¹⁰ revolutions Long operational life reduces downtime and maintenance costs.
Power Consumption ≤ 0.5 W Low energy usage for efficient system integration.
Electronics Protection Reverse polarity and short-circuit protection Enhances system reliability and protects electronics from wiring errors.

Download SICK DFS60E-S1EA00250 (1037361) Datasheet

 


Commercial Information – SICK DFS60E-S1EA00250

Commercial Data Details
EAN Number 4047084267260
Weight 0.335 kg
Country of Origin Germany

 


The Applications

1. Conveyor Line Synchronization in Packaging Automation

Packaging lines depend on consistent conveyor motion to avoid uneven product spacing or misaligned sealing points. The DFS60E-S1EA00250 supports this by delivering stable rotational feedback that helps controllers maintain uniform belt movement even when loads change. Its tolerance to vibration allows the encoder to operate reliably near motors and drive rollers, where mechanical shocks are common. This steady positional data assists the system in coordinating multiple conveyors, improving transitions between stages such as filling, sealing, or carton loading. Manufacturers benefit from smoother flow, reduced product collisions, and fewer stoppages caused by speed inconsistencies or abrupt acceleration patterns.

2. Accurate Web Transport in Printing and Label Machinery

Print and labeling equipment must maintain precise alignment as material travels across rollers at varying tension levels. The DFS60E-S1EA00250 provides incremental feedback that allows the controller to calculate real movement instead of relying solely on theoretical speed values. This helps compensate for variations in roller wear or temperature-induced expansion. Its high-frequency output supports rapid print cycles while maintaining clean signal edges. Because the shaft design handles radial load effectively, the encoder remains stable during long runs. The result is better print registration, fewer misfeeds, and more consistent label placement, especially in high-volume production environments.

3. Motion Feedback for Semi-Industrial Robotics and Gantry Axes

Robotic systems using linear gantries or articulated arms require dependable speed and position information to execute smooth, repeatable movements. The DFS60E-S1EA00250’s tight angular tolerance helps the controller refine motion curves, allowing tools to reach their intended positions without excessive correction. Its HTL interface resists electrical interference from servo drives and power cables commonly found in robotic cells. The encoder’s mechanical strength supports mounting directly on drive shafts without early degradation. This combination improves cycle stability, reduces overshoot, and enhances the robot’s ability to maintain accuracy during tasks such as component placement, sorting, or repetitive handling.

4. Speed Regulation in Light-Duty Mixers and Agitators

Industrial mixers often experience fluctuating loads as ingredients blend and viscosity changes. The DFS60E-S1EA00250 provides consistent pulse feedback that helps maintain target rotational speed throughout the mixing cycle. Its ability to operate at high RPM allows it to capture speed variations quickly, enabling the controller to adjust motor output before deviations impact product uniformity. The encoder’s environmental sealing protects it from dust and light splashing, which is common in processing environments. With this steady feedback, operators can achieve more predictable batch quality, minimize energy waste, and avoid overspeed or underspeed conditions that affect end-product consistency.

 


Related Products & Accessories

Category Model Name Part Number Benefits
Shaft Adaptation Bellows Coupling 6/10 mm 5312982 High torsional stiffness for precise torque transfer and stable rotation.
Shaft Adaptation Double Loop Coupling 6/10 mm 5326697 Flexible design compensates misalignment, reducing load on encoder bearings.
Shaft Adaptation Spring Washer Coupling 6/10 mm 5312985 Damping characteristics reduce vibration and improve signal stability.
Shaft Adaptation Bar Coupling 6/10 mm 2056407 Durable all-purpose coupling suitable for general automation machinery.
Shaft Adaptation Claw Coupling 6/10 mm 2127056 Handles high torque and shock, ideal for dynamic applications.
Shaft Adaptation Bar Coupling 6/8 mm 5314179 Adaptable for mixed shaft sizes, enabling flexible integration.
Shaft Adaptation Cross-Slotted Coupling 6/6 mm 2056406 Excellent offset compensation for compact encoder installations.
Shaft Adaptation Bellows Coupling 6/6 mm 5312981 High-speed compatibility with stable torque transmission.
Measuring Wheels Studded Polyurethane Wheel 200 mm 4084747 Strong grip ensures accurate measurement on soft or textured surfaces.
Measuring Wheels Aluminum Wheel with O-Ring 200 mm 2055222 Smooth motion and stable contact on standard conveyor materials.
Measuring Wheels Aluminum Wheel with O-Ring 300 mm 2055634 Larger circumference enhances measurement range per rotation.
Measuring Wheels Aluminum Wheel with O-Ring 500 mm 2055225 Ideal for slow-speed measurement over long travel distances.
Measuring Wheels Cross-Knurled Aluminum Wheel 200 mm 4084745 Enhanced traction for uneven or coated materials.
Measuring Wheels Smooth Polyurethane Wheel 200 mm 4084746 Stable, slip-resistant contact for consistent measurement.
Measuring Wheels Ridged Polyurethane Wheel 200 mm 4084748 Improved grip for dusty or lightly contaminated environments.
Mounting Systems Bearing Block Assembly 2044591 Supports heavy shaft loads, extending encoder operating life.
Mounting Systems Mounting Kit for Bearing Block 5320872 Provides accurate alignment and secure long-term installation.
Mounting Systems Large Servo Clamp Set 2029166 Firm, vibration-resistant mounting for servo flange encoders.
Mounting Systems Mounting Bell, 50 mm Spigot 5312987 Ensures precise axial alignment during encoder installation.
Cables & Connectors M23 Incremental Cable, 2 m 2030682 Short-length cable offering clean, shielded signal transmission.
Cables & Connectors M23 Incremental Cable, 7 m 2030685 Medium reach for flexible equipment layouts.
Cables & Connectors M23 Incremental Cable, 10 m 2030688 Reliable long-distance routing with stable incremental signals.
Cables & Connectors M23 Incremental Cable, 15 m 2030692 Suitable for large systems requiring extended cable runs.
Cables & Connectors M23 Incremental Cable, 20 m 2030695 Maintains signal quality across wide-area installations.
Cables & Connectors M23 Incremental Cable, 25 m 2030699 Ideal for distributed automation setups with high noise immunity.
Cables & Connectors M23 Incremental Cable, 30 m 2030702 Maximum standard length for very large industrial environments.
Cables & Connectors M23 Halogen-Free Cable 1.5 m 2029212 Low-smoke, halogen-free design suitable for safety-regulated facilities.
Cables & Connectors M23 Halogen-Free Cable 3 m 2029213 Mid-length compliant cable for compact machinery.
Cables & Connectors M23 Halogen-Free Cable 5 m 2029214 Suitable for cleanrooms and environments requiring regulated materials.
Cables & Connectors M23 Halogen-Free Cable 10 m 2029215 Longer halogen-free option supporting remote encoder placement.
Cables & Connectors M23 Halogen-Free Cable 20 m 2029216 Designed for controlled environments with extended routing.
Cables & Connectors M23 Halogen-Free Cable 30 m 2029217 Longest halogen-free cable for large controlled facilities.
Cables & Connectors M23 Female Connector, Straight 2077057 Solder-connection type allowing flexible wiring configurations.
Cables & Connectors M23 Female Connector, Angled 2072580 Space-saving angled design for tight installation spaces.

 


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