SICK DFS60E-S1AA00250 Incremental Encoder 250 PPR

$ 319.93

SICK DFS60E-S1AA00250 incremental encoder with 250 PPR delivers accurate speed and position feedback for reliable industrial motion control applications.

SKU SICK-1060096 Category

Product Description

SICK DFS60E Incremental Encoder – High-Precision Motion Feedback (250 PPR)

The SICK DFS60E incremental encoder is a precision motion feedback device designed to deliver accurate speed and position information in industrial automation systems. The DFS60E-S1AA00250 variant provides 250 pulses per revolution, supporting stable and repeatable motion control in applications where consistent rotational feedback is essential. Its compact solid-shaft construction, servo flange mounting, and sealed housing make it well suited for use in environments exposed to vibration, dust, and mechanical stress. This encoder addresses the critical need for reliable incremental feedback to maintain machine accuracy, process stability, and overall system efficiency.

Built for long-term industrial use, the SICK DFS60E incremental encoder offers dependable signal generation and mechanical robustness for continuous operation. The low starting torque minimizes load on connected motors, while the high permissible rotational speed supports dynamic motion profiles. Protected outputs and fast signal availability help reduce commissioning time and improve operational safety. In practical applications such as conveyor systems, automated assembly equipment, and servo-driven machinery, the DFS60E enhances motion accuracy, reduces positioning errors, and contributes to higher uptime by delivering clean, reliable encoder signals even under demanding operating conditions.

Why SICK DFS60E-S1AA00250?
The SICK DFS60E-S1AA00250 stands out as a dependable incremental encoder engineered for machines that cannot afford unstable motion feedback. Its balanced combination of precise 250 PPR resolution, rugged mechanical design, and stable signal output makes it a smart choice for engineers who value consistency over complexity. This model integrates smoothly into servo-driven systems, delivering long-term accuracy while reducing maintenance concerns in demanding industrial environments.

What problem does it solve?
The DFS60E-S1AA00250 solves the challenge of unreliable speed and position feedback in rotating machinery. In systems where vibration, temperature variation, or continuous operation can distort signals, this encoder provides clean, repeatable motion data. By ensuring accurate pulse generation and stable direction detection, it helps prevent positioning errors, speed drift, and unplanned downtime that can disrupt automated production and motion control processes.

 


Key Features & Specifications – SICK DFS60E-S1AA00250: Part Number 1060096

Feature Details Benefit
Encoder Type Incremental encoder Enables precise speed and position feedback for motion control systems
Pulses per Revolution 250 PPR Provides accurate and stable resolution for reliable positioning
Signal Interface TTL / RS-422 Ensures noise-resistant signal transmission over longer cable lengths
Number of Channels 6-channel (A, B, Z with complements) Improves direction detection and signal reliability
Reference Signal 1 reference pulse per revolution Supports accurate homing and repeatable positioning
Output Frequency Up to 300 kHz Allows high-speed operation without signal loss
Supply Voltage 4.5 … 5.5 V DC Compatible with standard industrial control electronics
Connection Type M23, 12-pin male connector Secure and robust electrical connection in industrial setups
Shaft Design Solid shaft, 6 mm diameter with flat Easy mechanical integration with motors and drive shafts
Mounting Style Servo flange Simplifies installation in servo-driven applications
Maximum Operating Speed Up to 9,000 rpm Suitable for fast-moving and dynamic machinery
Starting Torque 0.5 Ncm Minimizes mechanical load on motors during startup
Housing Material Aluminum die-cast High mechanical strength with low weight
Shaft Material Stainless steel Enhanced durability and resistance to wear
Enclosure Rating IP67 (housing), IP65 (shaft side) Reliable operation in dusty and humid environments
Operating Temperature 0 °C to +85 °C Stable performance across wide industrial temperature ranges
Shock Resistance 50 g Maintains accuracy under mechanical impact
Vibration Resistance 20 g Ideal for machines with continuous vibration
Bearing Lifetime Up to 3.6 × 10¹⁰ revolutions Long service life and reduced maintenance requirements
Compliance & Certifications CE, UKCA, cULus, RoHS Supports global machine compliance and export requirements

Download SICK DFS60E-S1AA00250 (1060096) Datasheet

 


Commercial Information – SICK DFS60E-S1AA00250 (Part No. 1060096)

Commercial Item Details
EAN Number 4047084290183
Weight 0.333 kg
Country of Origin Germany

 


The Applications

1. Servo Motor Feedback in Automated Assembly Lines

In automated assembly environments, accurate motor feedback is critical for maintaining alignment and repeatability across multiple motion axes. The SICK DFS60E incremental encoder is commonly installed on servo motors to provide continuous speed and position data during high-cycle operations such as pick-and-place, fastening, or indexing. Its 250 PPR resolution delivers stable motion feedback without overloading the control system, while the low starting torque minimizes mechanical strain on motor shafts. The encoder’s robust construction helps maintain signal integrity despite constant vibration, supporting consistent assembly accuracy and reducing the risk of cumulative positioning errors over time.

2. Conveyor Speed Control in Material Handling Systems

Material handling systems depend on precise conveyor speed regulation to ensure smooth product flow and prevent jams or spacing issues. The DFS60E incremental encoder is often mounted directly on conveyor drive shafts to monitor rotational speed in real time. Its high-frequency signal capability supports fast-moving belts, while the differential output design maintains clean signals in electrically noisy industrial settings. The sealed housing protects internal components from dust and debris, allowing stable operation in warehouses and logistics centers. Reliable speed feedback enables consistent throughput, better load balancing, and reduced mechanical wear on conveyor components.

3. Rotary Position Synchronization in Packaging Machinery

Packaging machines require accurate rotational feedback to synchronize cutting, sealing, and labeling processes. The SICK DFS60E encoder supports these tasks by providing repeatable incremental signals and a reference pulse for precise homing. When installed on rotating shafts or rollers, it delivers consistent feedback even during rapid start-stop cycles. Fast signal availability after power-up helps machines resume operation quickly following planned stops or interruptions. This level of control improves timing accuracy, reduces material waste, and ensures uniform package quality during continuous high-speed production.

4. Speed and Direction Monitoring in Industrial Printing Equipment

In industrial printing applications, precise control of rollers is essential for maintaining image alignment and consistent print quality. The DFS60E incremental encoder is used to monitor roller speed and direction, enabling tight synchronization between material feed and print processes. Its solid shaft design and long bearing life support continuous operation in multi-shift production environments. Stable incremental feedback helps prevent slippage-related errors, maintains consistent registration, and allows printing systems to operate at higher speeds without sacrificing accuracy or repeatability.

 


Related Products & Compatible Accessories – DFS60E-S1AA00250

Category Model Name Part Number Key Benefit / Use Case
Shaft Coupling KUP-0610-B 5312982 Bellows coupling compensates axial, radial, and angular misalignment while maintaining high torsional stiffness
KUP-0610-D 5326697 Double loop coupling absorbs large shaft offsets in dynamic motion systems
KUP-0610-F 5312985 Spring washer coupling reduces vibration transfer and protects encoder bearings
KUP-0610-S 2056407 Lightweight bar coupling for moderate misalignment with cost efficiency
KUP-0610-J 2127056 Damped claw coupling ideal for shock loads and reversing motion
Measuring Wheel BEF-MR06200AP 4084746 Polyurethane surface wheel for accurate linear distance measurement
BEF-MR06200AK 4084745 Knurled aluminum surface improves traction on smooth materials
BEF-MR006020R 2055222 O-ring wheel minimizes slip in linear measurement applications
BEF-MR006050R 2055225 Large circumference wheel reduces pulse density over long distances
Bearing & Load Protection BEF-FA-LB1210 2044591 Heavy-duty bearing block absorbs high radial and axial shaft loads
Mounting Kit BEF-MK-LB 5320872 Complete mounting kit for stable installation on bearing block
Servo Flange Clamp BEF-WK-SF 2029166 Secure servo flange mounting without stressing the encoder housing
Mounting Bell BEF-MG-50 5312987 Ensures precise centering and simplified mechanical alignment
Connection Cable DOL-2312-G02MLA3 2030682 Shielded incremental cable for short-distance installations
DOL-2312-G10MLA3 2030688 Maintains signal integrity over extended cable lengths
DOL-2312-G20MLA3 2030695 Suitable for large machines and remote control cabinets
Connection Cable (Halogen-Free) DOL-2312-G05MMA3 2029214 Ideal for safety-critical or enclosed industrial environments

 


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