$ 519.34
High-precision SICK DFS60B-TEAK04096 incremental encoder with 4096 PPR and hollow shaft design for reliable speed and position feedback in industrial automation.
The SICK DFS60B-TEAK04096 incremental encoder with 4096 pulses per revolution is engineered for accurate speed and position feedback in industrial motion control systems. Designed within the DFS60 encoder family, it features a through hollow shaft construction that simplifies mounting and ensures reliable mechanical coupling. This model is well suited for applications where space efficiency, stable signal output, and long-term reliability are critical. With high-resolution incremental signals and a rugged housing, it effectively addresses challenges such as signal loss, misalignment, and harsh operating conditions commonly found in automation and drive systems.
The SICK DFS60B-TEAK04096 incremental encoder enhances machine performance by providing precise rotational feedback that supports smooth speed control and accurate positioning. Its high pulse count enables fine motion resolution, improving process consistency in conveyors, motors, and production equipment. The robust mechanical design tolerates vibration, shock, and wide temperature variations, helping reduce unexpected downtime. The hollow shaft format streamlines installation and minimizes mechanical stress on the encoder, while stable electrical outputs support dependable data transmission in electrically noisy environments, contributing to improved system reliability and lower maintenance effort over time.
The SICK DFS60B-TEAK04096 stands out because it combines high-resolution motion feedback with a mechanically forgiving hollow-shaft design. It is engineered for engineers who value installation efficiency, long service life, and signal stability in real production environments. This encoder balances precision and robustness, making it a dependable choice for machines that must run continuously, tolerate vibration, and still deliver consistent, repeatable motion data without frequent recalibration.
The SICK DFS60B-TEAK04096 incremental encoder solves the common challenge of unreliable motion feedback in demanding industrial systems. In applications where misalignment, electrical noise, or mechanical stress degrade signal quality, this encoder delivers stable, high-resolution pulses that maintain accurate speed and position tracking. By reducing signal errors and mechanical strain, it helps prevent control instability, improves process consistency, and minimizes unplanned downtime in automated machinery.
| Feature | Details | Benefit |
|---|---|---|
| Encoder Type | Incremental rotary encoder | Reliable speed and position feedback for closed-loop motion control |
| Resolution | 4,096 pulses per revolution (PPR) | Enables high-precision motion detection and smoother control |
| Measuring Accuracy | Error limit ±0.05°, step deviation ±0.008° | Improves positioning accuracy and repeatability |
| Shaft Design | Through hollow shaft, 12 mm diameter | Simplifies installation and reduces alignment stress |
| Signal Output | Incremental, TTL / RS-422 | Ensures stable, noise-resistant signal transmission |
| Signal Channels | 6-channel with reference signal | Supports accurate direction detection and zero referencing |
| Output Frequency | Up to 600 kHz | Suitable for high-speed motion and fast control loops |
| Operating Speed | Up to 6,000 rpm | Handles demanding dynamic applications |
| Supply Voltage | 4.5 … 5.5 V DC | Compatible with standard control electronics |
| Electrical Connection | 8-wire universal cable, 1.5 m | Flexible routing and easy integration |
| Housing Material | Aluminum die-cast housing | High mechanical strength with reduced weight |
| Shaft Material | Stainless steel | Long service life and resistance to wear |
| Protection Rating | IP65 (housing and shaft side) | Reliable operation in dusty or humid environments |
| Operating Temperature | −40 °C to +100 °C | Suitable for extreme industrial conditions |
| Shock Resistance | Up to 70 g | Maintains performance under mechanical impacts |
| Vibration Resistance | Up to 30 g (10 Hz … 2,000 Hz) | Stable operation in vibrating machinery |
| Bearing Lifetime | 3.6 × 10¹⁰ revolutions | Minimizes maintenance and extends service intervals |
| Safety Reliability | MTTFd up to 300 years | High reliability for long-term industrial use |
Download SICK DFS60B-TEAK04096 (1056825) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084272721 |
| Weight | 0.358 kg |
| Country of Origin | Germany |
In automated manufacturing, conveyor systems must maintain stable speed to prevent product collisions or spacing inconsistencies. This incremental encoder is mounted directly on the drive shaft to provide accurate rotational feedback to the control system. Its high pulse resolution allows the controller to detect even minor speed changes caused by load variation or belt wear. The hollow shaft design simplifies installation and reduces alignment issues, while robust signal output ensures dependable feedback in electrically noisy environments. As a result, conveyor sections remain synchronized, improving product flow, reducing rejects, and supporting consistent production output.
Packaging machinery often operates at high speeds with frequent acceleration and deceleration. This encoder supplies real-time speed and position feedback to motor drives, enabling precise control of cutting, sealing, and indexing movements. High output frequency supports fast control response, while the mechanical design withstands vibration from continuous operation. By maintaining accurate motion feedback during rapid cycles, the encoder helps prevent misalignment, reduces material waste, and enables packaging machines to achieve higher throughput without sacrificing repeatability or process stability.
Automated storage systems depend on accurate movement tracking to position loads safely and efficiently. Installed on lift or shuttle drive shafts, this encoder provides precise speed and position data used to control travel and stopping points. Its sealed housing and wide temperature tolerance support operation in cold or dusty warehouse environments. Long bearing life reduces maintenance demands, while high-resolution feedback improves positioning accuracy. This helps prevent placement errors, protects mechanical components, and ensures smooth, reliable operation in automated material handling applications.
Printing and labeling processes require stable material feed to maintain alignment and print quality. This encoder measures roller rotation and feeds motion data to synchronize material transport with printing or labeling mechanisms. Fine resolution enables precise speed regulation, even during rapid line changes or high-speed operation. The rugged construction resists vibration, supporting continuous production. By delivering consistent motion feedback, the encoder helps eliminate registration errors, shortens setup time, and ensures uniform output quality across long production runs.
| Category | Model Name | Part Number | Key Benefit / Application Value |
|---|---|---|---|
| Stator Coupling | BEF-DS00XFX | 2056812 | Compensates shaft misalignment while maintaining stable torque transmission |
| Clamping Ring | BEF-KR-M | 2064709 | Secure mounting for metal hollow shafts, improves mechanical stability |
| Bearing Bracket | BEF-FA-B12-010 | 2042728 | Designed for high radial and axial loads, ideal for belt, chain, or friction drives |
| M12 Connector | STE-1208-GA01 | 6044892 | Shielded incremental connector ensuring reliable signal integrity |
| JST to Flying Leads Cable (1.5 m) | DOL-0J08-G1M5AA6 | 2048590 | Flexible wiring option for compact control cabinets |
| JST to Flying Leads Cable (3 m) | DOL-0J08-G3M0AA6 | 2048591 | Extended reach for distributed control architectures |
| JST to M23 Cable (0.35 m) | STL-2312-GM35AA3 | 2061621 | Compact interface between encoder and drive electronics |
| JST to M23 Cable (1 m) | STL-2312-G01MAA3 | 2061622 | Standard-length solution for typical industrial panels |
| JST to M23 Cable (2 m) | STL-2312-G02MAA3 | 2061504 | Suitable for larger enclosures or remote-mounted drives |
| M23 Connector | STE-2312-GX | 6028548 | Supports incremental and multi-interface encoder connections |
| M23 Connector | STE-2312-G01 | 2077273 | Solder-type connector for durable industrial installations |
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