$ 385.94
Reliable 1024 PPR incremental encoder for precise motion control. The SICK DFS60B-S4EL01024 delivers high accuracy, durability, and stable feedback for industrial automation.
The SICK DFS60B-S4EL01024 incremental encoder is designed for applications that demand stable and precise rotary measurement. It delivers 1024 pulses per revolution, giving machinery dependable speed and position feedback even at high operating speeds. With a solid 10 mm stainless-steel shaft, a rugged aluminum housing, and dual-side environmental protection levels (IP67 housing / IP65 shaft), it operates reliably across a wide temperature span from –40°C to +100°C. Its compact dimensions and built-in universal cable make the encoder easy to integrate into motors, conveyors, and motion systems where accuracy and long service life are critical.
The DFS60B-S4EL01024 provides robust performance in demanding automation tasks. Its HTL push-pull interface, 600 kHz maximum output frequency, and low starting torque allow smooth operation in high-speed machines without signal loss. Features like reverse polarity protection, short-circuit resistance, and a durable bearing rated for billions of revolutions help reduce unexpected downtime. The encoder also withstands strong vibration and shock loads, making it suitable for machinery that runs continuously or experiences dynamic motion. By offering consistent feedback under harsh conditions, it strengthens system reliability and helps maintain stable throughput in industrial environments.
The DFS60B-S4EL01024 stands out because it delivers exceptional measurement precision while surviving the harsh conditions that typically shorten encoder lifespan. Its stable pulse output, rugged build, and wide temperature tolerance make it a trusted choice for engineers who need accuracy without constant maintenance. It brings reliable feedback to fast-moving, high-duty machinery.
This encoder eliminates inconsistent speed and position feedback—the very issues that cause machine drift, product defects, and downtime. By providing clean, high-resolution pulses even at high speeds and under vibration, it stabilizes motion control systems. It ensures machinery runs smoothly, aligns correctly, and maintains consistent performance across demanding industrial processes.
| Feature | Details | Benefit |
|---|---|---|
| Pulses per Revolution | 1024 PPR | Delivers high-resolution rotary feedback for precise motion control. |
| Output Signal Type | Incremental, HTL push-pull | Provides strong signal integrity over long cable distances. |
| Signal Channels | 6-channel (A, A-, B, B-, Z, Z-) | Enables accurate direction detection and reference positioning. |
| Reference Signal | 1 index pulse, gated with A/B | Ensures repeatable zero-point alignment in automated systems. |
| Output Frequency | Up to 600 kHz | Supports fast-moving machinery without losing pulses. |
| Supply Voltage | 10 … 32 V | Flexible power compatibility with industrial controllers and drives. |
| Cable Type | Universal 8-wire, 3 m | Easy installation in radial or axial direction without tight bends. |
| Shaft Design | 10 mm solid stainless-steel shaft | High mechanical strength and long operational life. |
| Flange Type | Face-mount S4 | Standardized mounting for simple replacement or upgrades. |
| Housing Material | Aluminum die-cast | Resistant to industrial wear, ensuring long-term durability. |
| Ingress Protection | IP67 (housing), IP65 (shaft side) | Withstands dust, moisture, and harsh operational environments. |
| Temperature Range | –40°C to +100°C (static cable) | Reliable performance in extreme heat or cold conditions. |
| Shock Resistance | 70 g, 6 ms | Maintains accuracy in machines with sudden impacts. |
| Vibration Resistance | 30 g, 10–2000 Hz | Stable performance in high-vibration environments. |
| Start-Up Torque | 0.5 Ncm at +20°C | Low mechanical load on motors during startup. |
| Operating Speed | Up to 9,000 rpm | Suitable for high-speed rotary applications. |
| Bearing Lifetime | 3.6 × 10¹⁰ revolutions | Designed for long-term continuous operation with minimal service needs. |
| MTTFD | 300 years (calculated) | Extremely high reliability for mission-critical systems. |
| Reverse Polarity & Short-Circuit Protection | Integrated protection | Prevents electrical failures and safeguards machine electronics. |
| EMC Compliance | Meets EN 61000-6-2 & EN 61000-6-4 | Ensures stable operation in electrically noisy environments. |
Download SICK DFS60B-S4EL01024 (1037286) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084286155 |
| Weight | 0.438 kg |
| Country of Origin | Germany |
Packaging lines must keep products moving in perfect rhythm as they pass through forming, sealing, coding, and inspection stages. When conveyor speeds fluctuate or drift, downstream equipment loses alignment, leading to jams or misapplied labels. The DFS60B-S4EL01024 helps maintain stable motion with its high-resolution pulse output and fast signal response. Its ability to withstand shocks and vibration ensures the pulse train remains clean even when conveyors ramp up or stop abruptly. By giving the control system consistent rotational feedback, the encoder keeps product spacing accurate and supports smooth, uninterrupted packaging flow.
Shuttle carriers in automated storage systems rely on exact wheel rotation data to stop precisely at storage positions. When loads vary or the shuttle accelerates quickly, low-quality encoders struggle to maintain accuracy. The DFS60B-S4EL01024 provides dependable position tracking with its sturdy shaft design, strong environmental protection, and stable incremental signals. These characteristics help the controller measure distance traveled with confidence, reducing overshooting and alignment errors. The encoder’s tolerance for temperature shifts and mechanical vibration allows shuttles to operate consistently across long duty cycles, improving both retrieval speed and system reliability.
Cutting machinery depends on precise rotational feedback to control feed rates and maintain consistent cut lengths. Variations in motor speed can cause rough edges or uneven sections. The DFS60B-S4EL01024 supports these machines by delivering clear, high-frequency pulses that accurately reflect real-time spindle movement. Its robust mechanical structure and high permissible speed rating allow it to handle demanding cutting cycles without losing stability. The index pulse helps tools return to a known reference point, improving repeatability during repetitive cutting tasks. This contributes to higher material yield and a more uniform finished product.
Textile winding relies on steady rotational control to keep yarn tension balanced. Any fluctuation in spool speed can result in loose winding, breakage, or inconsistent fabric texture. The DFS60B-S4EL01024 helps maintain the required uniformity by providing precise incremental signals that reflect even the smallest changes in rotational speed. Its compact size fits easily within winding mechanisms, while its environmental protection prevents dust and fibers from affecting performance. By enabling fine adjustments to motor output, the encoder helps maintain stable tension and improves overall winding efficiency and fabric quality.
| Category | Part Number | Part Number | Compatibility Reason |
|---|---|---|---|
| Shaft Couplings (10 mm Shaft) | KUP-1010-B | 5312983 | Fits 10 mm shaft; precision torque transfer. |
| Shaft Couplings (10 mm Shaft) | KUP-1010-D | 5326703 | Large shaft offset; flexible installation. |
| Shaft Couplings (10 mm Shaft) | KUP-1010-F | 5312986 | Suitable for high-speed rotation with slight misalignment. |
| Shaft Couplings (10 mm Shaft) | KUP-1010-S | 2056408 | Lightweight and durable for general rotary tasks. |
| Shaft Couplings (10 mm Shaft) | KUP-1010-J | 2127054 | Dampened design for vibration-heavy applications. |
| Measuring Wheels | BEF-MR010020R | 2055224 | Linear measurement; fits 10 mm shaft. |
| Measuring Wheels | BEF-MR010030R | 2049278 | Larger circumference for extended travel. |
| Measuring Wheels | BEF-MR010050R | 2055227 | For long linear measurements. |
| Measuring Wheels | BEF-MR10200AK | 4084737 | High traction for rough material surfaces. |
| Measuring Wheels | BEF-MR10200AP | 4084738 | Gentle contact for delicate surfaces. |
| Measuring Wheels | BEF-MR10200APN | 4084739 | Strong grip on soft or irregular materials. |
| Measuring Wheels | BEF-MR10500AK | 4084733 | Robust grip for long-distance measurement. |
| Measuring Wheels | BEF-MR10500AP | 4084734 | Ideal for uniform smooth surfaces. |
| Measuring Wheels | BEF-MR10500APG | 4084736 | Enhanced traction for slip-prone applications. |
| Measuring Wheels | BEF-MR10500APN | 4084735 | Strong grip for industrial conveyor materials. |
| Measuring Wheel Mechanics | BEF-MRS-10-U | 2085714 | Designed specifically for DFS60 S4 flange. |
| Mounting Systems | BEF-FA-LB1210 | 2044591 | Supports high radial and axial loads. |
| Mounting Systems | BEF-WF-36 | 2029164 | Matches the 36 mm centering hub. |
| Mounting Systems | BEF-FA-036-050 | 2029160 | Fits 50 mm servo flange. |
| Mounting Systems | BEF-FA-036-060REC | 2029162 | Fits standard 60 mm mounting plates. |
| Mounting Systems | BEF-FA-036-060RSA | 2029163 | Vibration-damping for sensitive applications. |
| Mounting Systems | BEF-FA-036-063REC | 2034225 | Expands compatibility to 63 mm plates. |
| Mounting Systems | BEF-FA-036-100 | 2029161 | Fits larger servo motor flange systems. |
| Mounting Systems | BEF-WF36F | 4084775 | Provides constant tension for measurement wheels. |
| Cables & Connectors (Incremental) | STE-1208-GA01 | 6044892 | Supports incremental wiring. |
| Cables & Connectors (Incremental) | DOL-0J08-G3M0AA6 | 2048591 | Compatible with incremental encoder wiring. |
| Cables & Connectors (Incremental) | DOL-0J08-G1M5AA6 | 2048590 | For compact machine routing. |
| Cables & Connectors (Incremental) | DOL-0J08-G0M5AA3 | 2046873 | Ideal for cabinet installations. |
| Cables & Connectors (Incremental) | DOL-0J08-G05MAA3 | 2046876 | For long wiring distances. |
| Cables & Connectors (Incremental) | DOL-0J08-G10MAA3 | 2046877 | Longest cable option for large setups. |
| M23 Connection Solutions | STE-2312-GX | 6028548 | Compatible with incremental interface. |
| M23 Connection Solutions | STE-2312-G01 | 2077273 | Alternative M23 version. |
| M23 Connection Solutions | STL-2312-GM35AA3 | 2061621 | Converts JST encoder output to M23. |
| M23 Connection Solutions | STL-2312-G01MAA3 | 2061622 | Medium-length conversion cable. |
| M23 Connection Solutions | STL-2312-G02MAA3 | 2061504 | Provides extra reach for M23 controllers. |
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Warranty – 1-year warranty for your peace of mind.
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