$ 519.34
High-resolution SICK DFS60B-BFPK10000 incremental encoder with 10,000 PPR, rugged hollow-shaft design, and stable feedback for industrial motion control.
The SICK DFS60B-BFPK10000 incremental encoder with 10,000 pulses per revolution is designed to deliver precise speed and position feedback in industrial motion control systems. It addresses the need for stable, high-resolution feedback in applications where accuracy, repeatability, and mechanical robustness are critical. Built with a blind hollow-shaft design and a durable metal housing, this encoder supports high rotational speeds while maintaining signal integrity. Programmable TTL/HTL outputs and multi-channel signaling allow seamless integration into modern automation platforms, making it a dependable solution for machinery that operates continuously in demanding environments.
The SICK DFS60B-BFPK10000 incremental encoder provides fine motion resolution that improves control quality in servo systems, drive technology, and automated production equipment. Its high pulse count enables smoother motion profiles and more accurate speed regulation, even during rapid acceleration or deceleration. The wide supply voltage range simplifies electrical design across different control systems, while the rugged construction withstands vibration, shock, and temperature extremes. By reducing sensitivity to shaft misalignment and mechanical stress, the encoder helps extend machine service intervals, minimize unplanned downtime, and maintain consistent performance in real-world industrial operations.
Why SICK DFS60B-BFPK10000?
The SICK DFS60B-BFPK10000 is chosen when motion accuracy, durability, and long-term reliability are non-negotiable. Its 10,000-pulse resolution delivers exceptionally smooth speed and position feedback, while the blind hollow-shaft design simplifies mechanical integration and reduces alignment stress. Combined with programmable signal outputs and a rugged, industrial-grade housing, it offers a future-proof encoder solution that performs consistently in high-speed, high-load automation environments.
What problem does it solve?
This encoder eliminates unreliable motion feedback caused by vibration, electrical noise, or mechanical misalignment. In complex machinery, inconsistent encoder signals lead to positioning errors, speed fluctuations, and unplanned downtime. The DFS60B-BFPK10000 provides stable, high-resolution feedback across wide operating conditions, ensuring precise motion control, smoother machine operation, and improved process repeatability in demanding industrial applications.
| Feature | Details | Benefit |
|---|---|---|
| Encoder Type | Incremental encoder | Ideal for precise speed and position feedback in motion control systems |
| Resolution | 10,000 pulses per revolution (PPR) | Enables smooth motion, fine positioning, and accurate speed regulation |
| Signal Output | Programmable TTL / HTL | Flexible integration with a wide range of controllers and drives |
| Number of Channels | 6-channel (A, B, Z with complements) | Improves signal reliability and supports advanced motion monitoring |
| Output Frequency | Up to 600 kHz | Maintains accurate feedback even at high rotational speeds |
| Mechanical Design | Blind hollow shaft with front clamp | Simplifies installation and reduces mechanical alignment stress |
| Shaft Diameter | 1/2 inch | Common industrial size for easy mechanical compatibility |
| Housing Material | Aluminum die-cast housing | Provides high mechanical strength with low weight |
| Shaft Material | Stainless steel | Ensures durability and wear resistance in continuous operation |
| Operating Speed | Up to 6,000 rpm | Suitable for fast-moving automation and servo applications |
| Supply Voltage Range | 4.5 to 32 V DC | Supports multiple control system architectures |
| Protection Rating | IP67 (housing and cable), IP65 (shaft side) | Reliable operation in dusty, humid, and washdown environments |
| Operating Temperature | –40 °C to +100 °C | Stable performance in extreme industrial conditions |
| Shock Resistance | Up to 70 g | Maintains accuracy under sudden mechanical impacts |
| Vibration Resistance | Up to 30 g | Ensures signal stability on high-vibration machinery |
| Bearing Lifetime | 3.6 × 10¹⁰ revolutions | Long service life, reducing maintenance and replacement costs |
| Power Consumption | ≤ 0.7 W (without load) | Energy-efficient operation for continuous-duty machines |
| Safety Parameter | MTTFd 300 years | Supports risk assessment and system reliability calculations |
| Certifications | CE, UKCA, cULus, RoHS | Simplifies global deployment and regulatory compliance |
Download SICK DFS60B-BFPK10000 (1036785) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084329920 |
| Weight | 0.371 kg |
| Country of Origin | Germany |
1. High-Accuracy Torch Positioning in Continuous Cutting Systems
In steel processing and continuous cutting lines, maintaining consistent cut length and edge quality depends on stable motion feedback. The DFS60B-BFPK10000 supports precise torch positioning by providing high-resolution incremental signals that remain reliable at elevated speeds. Its 10,000 PPR output allows the control system to make fine positional adjustments, even during rapid acceleration. The robust mechanical design helps resist vibration from nearby rollers and drives, preventing signal dropouts. By delivering smooth, repeatable feedback, the encoder helps operators maintain tighter tolerances, reduce scrap, and achieve more consistent product quality across long production runs.
2. Accurate Damper Angle Control in Industrial Airflow Systems
Large industrial dampers used in HVAC and process ventilation require accurate angle feedback to regulate airflow effectively. Low-resolution sensors often struggle near critical setpoints, causing oscillation or overshoot. The DFS60B-BFPK10000 improves damper control by delivering fine incremental feedback that enables smooth, precise positioning. Its tolerance to vibration and temperature variation supports stable operation in mechanical rooms, rooftops, or production areas. Programmable signal outputs simplify integration with different controllers, making it easier to standardize control strategies across multiple sites. This results in improved airflow stability, reduced energy waste, and faster response to process demand changes.
3. Conveyor Speed Synchronization in Packaging and Labeling Lines
Packaging and labeling systems rely on accurate conveyor speed feedback to synchronize print timing, label placement, and product spacing. The high pulse resolution of the DFS60B-BFPK10000 allows the control system to calculate speed with greater precision, minimizing jitter that can lead to misaligned labels or print errors. Its stable signal output remains consistent despite vibration from motors and gearboxes commonly found in packaging machinery. Directional feedback from quadrature signals further enhances control during start-stop or reverse operations. This leads to fewer rejects, smoother line operation, and higher overall equipment effectiveness in high-throughput packaging environments.
4. Web Tension and Loop Control in Printing and Converting Machines
Web-based processes such as printing, coating, and laminating depend on accurate speed feedback to maintain consistent tension and registration. The DFS60B-BFPK10000 provides high-resolution motion data that supports precise loop and tension control, especially during speed changes or splice events. Its reliable feedback helps prevent sudden tension spikes that cause wrinkles, misregistration, or web breaks. The encoder’s mechanical robustness allows it to operate close to rotating shafts and rollers without signal degradation. As a result, manufacturers benefit from smoother web handling, improved print quality, and reduced downtime caused by material instability.
| Category | Model name | Part number | Benefits |
|---|---|---|---|
| Mounting system | BEF-DS00XFX | 2056812 | Standard stator coupling that stabilizes installation and reduces mechanical stress on the encoder. |
| Mounting system | BEF-KR-M | 2064709 | Clamping ring for metal hollow shafts to improve shaft grip and minimize slip under dynamic loads. |
| Programming device | PGT-10-Pro | 1072254 | Portable programming tool for fast parameter setup, commissioning, and on-site service. |
| Programming device | PGT-08-S | 1036616 | USB-based programming interface for efficient encoder configuration during installation and maintenance. |
| Connector / cable | STE-1208-GA01 | 6044892 | Shielded incremental connector and cable solution to maintain signal integrity in electrically noisy environments. |
| Adapter cable | DSL-0D08-G0M5AC3 | 2061739 | Programming adapter cable enabling quick configuration with compatible programming tools. |
| Connector / cable | DOL-0J08-G3M0AA6 | 2048591 | Shielded JST-to-flying-leads cable (3 m) for clean and flexible wiring to control cabinets. |
| Connector / cable | DOL-0J08-G1M5AA6 | 2048590 | Shielded JST-to-flying-leads cable (1.5 m) suited for compact machine layouts. |
| Connector / cable | DOL-0J08-G0M5AA3 | 2046873 | Short shielded cable (0.5 m) ideal for tight spaces with minimal excess wiring. |
| Connector / cable | DOL-0J08-G05MAA3 | 2046876 | Shielded cable (5 m) supporting longer routing while preserving stable signal transmission. |
| Connector / cable | DOL-0J08-G10MAA3 | 2046877 | Long shielded cable (10 m) designed for large machines and extended cable runs. |
| Connector (M23) | STE-2312-GX | 6028548 | Robust M23 12-pin connector option for secure industrial terminations. |
| Connector (M23) | STE-2312-G01 | 2077273 | Alternative M23 12-pin connector supporting standardized field wiring. |
| Cable assembly | STL-2312-GM35AA3 | 2061621 | Short shielded incremental cable assembly for compact, low-noise connections. |
| Cable assembly | STL-2312-G01MAA3 | 2061622 | Shielded incremental cable assembly (1 m) balancing routing flexibility and signal quality. |
| Cable assembly | STL-2312-G02MAA3 | 2061504 | Shielded incremental cable assembly (2 m) for extended routing with consistent performance. |
For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
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