SICK DFS60A-S4PM65536 High-Resolution Incremental Encoder

$ 695.50

SICK DFS60A-S4PM65536 incremental encoder with 65,536 pulses per revolution provides ultra-precise motion feedback and reliable industrial performance.

SKU SICK-1036729 Category

Product Description

SICK DFS60A Incremental Encoder with 65,536 Pulses per Revolution

SICK DFS60A-S4PM65536 incremental encoder is a high-resolution rotary feedback sensor engineered for precise speed and position detection in advanced motion control systems. With an ultra-fine 65,536 pulses per revolution, it addresses the challenge of achieving extremely accurate motion feedback in compact industrial machines. The robust solid-shaft design, wide operating voltage range, and sealed metal housing allow the encoder to perform reliably in environments exposed to vibration, temperature variation, and electrical interference. It is well suited for applications where accuracy, durability, and long service life are critical.

The SICK DFS60A-S4PM65536 incremental encoder delivers stable and repeatable motion signals that help improve control accuracy in high-speed and high-precision machinery. Its configurable TTL/HTL output levels simplify integration with different control platforms, reducing commissioning time. In real-world automation systems such as servo-driven axes, automated assembly lines, and material handling equipment, the encoder supports smoother motion profiles, tighter positioning tolerances, and reduced mechanical wear. The combination of high resolution, rugged construction, and long bearing lifetime minimizes downtime while ensuring consistent performance over extended operating periods.

Why SICK DFS60A-S4PM65536?

The SICK DFS60A-S4PM65536 stands out because it delivers exceptionally fine motion feedback without compromising industrial durability. Its very high pulse resolution enables precise control even in fast, dynamic systems, while the solid-shaft mechanical design ensures stable signal generation over long operating cycles. Designed for engineers who demand accuracy, consistency, and long service life, this encoder supports advanced automation concepts where smooth motion, repeatable positioning, and reliable performance directly influence machine quality and productivity.

What Problem Does It Solve?

In many automation systems, limited encoder resolution leads to positioning errors, unstable speed control, and inefficient machine tuning. The SICK DFS60A-S4PM65536 solves this by providing extremely detailed motion feedback that allows controllers to detect even the smallest movement changes. This improves servo response, reduces vibration, and enables tighter control loops. As a result, machines achieve higher precision, smoother operation, and reduced mechanical stress, especially in high-speed or high-accuracy industrial applications.

 


Key Features & Specifications – SICK DFS60A-S4PM65536: Part Number 1036729

Feature Details Benefits
Resolution 65,536 pulses per revolution Enables ultra-fine motion detection for high-accuracy positioning
Signal Output Programmable TTL / HTL Ensures flexible integration with PLCs, drives, and controllers
Output Frequency Up to 820 kHz Supports high-speed applications without signal loss
Signal Channels 6-channel with reference signal Improves control reliability and precise homing
Supply Voltage 4.5 … 32 V DC Compatible with a wide range of industrial power systems
Mechanical Design Solid shaft, face mount flange Provides stable mounting and long-term mechanical reliability
Shaft Diameter 10 mm solid shaft with flat Ensures secure coupling and accurate torque transmission
Housing Material Aluminum die-cast housing Enhances durability in harsh industrial environments
Shaft Material Stainless steel Improves wear resistance and long service life
Enclosure Rating IP67 (housing), IP65 (shaft side) Reliable operation in dusty, humid, and washdown conditions
Operating Speed Up to 9,000 rpm Suitable for fast-moving automation systems
Bearing Lifetime 3.6 × 10¹⁰ revolutions Reduces maintenance and unplanned downtime
Operating Temperature –40 °C to +100 °C Stable performance across extreme temperature ranges
Shock Resistance 100 g (6 ms) Maintains accuracy in high-vibration machinery
Vibration Resistance 30 g (10 Hz … 2,000 Hz) Ideal for dynamic and mechanically demanding applications
Electrical Protection Reverse polarity and short-circuit protected Increases system safety and installation robustness

Download SICK DFS60A-S4PM65536 (1036729) Datasheet

 

 


Commercial Information – SICK DFS60A-S4PM65536 (Part No. 1036729)

Commercial Data Details
EAN Number 4047084280801
Weight 0.604 kg
Country of Origin Germany

 


The Applications

1. Precision Servo Axis Control in Automated Assembly Lines

In automated assembly environments, multiple servo axes must move in perfect coordination to maintain product accuracy. A high-resolution incremental encoder allows the control system to recognize very small position changes, enabling smooth motion and exact stopping points. This is particularly important when handling compact components or performing alignment tasks with strict tolerances. The dense pulse output supports stable closed-loop control, minimizing vibration and overshoot. Its robust mechanical construction ensures reliable feedback during continuous operation, helping manufacturers achieve consistent quality, lower rejection rates, and higher throughput on demanding assembly lines.

2. High-Speed Packaging Machinery with Accurate Registration

Packaging equipment combines high operating speeds with strict requirements for material positioning. In these machines, precise encoder feedback ensures that films, labels, and cutting tools remain correctly synchronized. The ability to generate reliable signals at high rotational speeds prevents counting errors that could lead to misaligned cuts or seals. This results in uniform package dimensions and improved visual quality. The encoder’s resistance to vibration and environmental influences makes it suitable for nonstop packaging operations, supporting stable performance while reducing unplanned downtime.

3. Conveyor and Material Handling Systems with Speed Synchronization

Material handling systems depend on accurate speed control to coordinate multiple conveyors, diverters, and transfer points. Fine encoder resolution allows the control logic to adjust conveyor speeds precisely, ensuring smooth product flow and correct spacing between items. This reduces mechanical shock, prevents jams, and improves sorting accuracy. The broad operating voltage range simplifies integration into existing control cabinets. Its sealed design enables dependable operation in dusty or humid facilities such as warehouses, logistics centers, and industrial plants where reliability is essential for continuous operation.

4. Machine Tools and CNC Equipment for Precise Position Feedback

In machine tools and CNC applications, accurate position feedback directly affects machining quality. A high-pulse incremental encoder provides detailed motion data that allows controllers to track spindle or axis movement with exceptional precision. This improves contour accuracy, repeatability, and surface finish, even during complex machining paths. The encoder’s stability over temperature variations and its long bearing life support extended machining cycles without loss of accuracy. As a result, manufacturers can maintain tight dimensional control while reducing tool wear and rework.

 


Related Products & Accessories

Category Model Name Part Number Benefits
Shaft Coupling (Bellows) KUP-1010-B 5312983 Compensates for shaft misalignment while maintaining precise torque transmission at high speeds
Shaft Coupling (Double Loop) KUP-1010-D 5326703 Absorbs larger radial and angular offsets, ideal for less rigid mechanical setups
Shaft Coupling (Spring Washer) KUP-1010-F 5312986 Reduces vibration and axial load, improving encoder bearing lifetime
Shaft Coupling (Bar Coupling) KUP-1010-S 2056408 Simple and reliable coupling for compact installations
Measuring Wheel BEF-MR010020R 2055224 Converts rotary motion into linear measurement for conveyor and length measurement applications
Measuring Wheel BEF-MR010050R 2055227 Enables long-distance linear measurement with high resolution
Measuring Wheel Mechanics BEF-MRS-10-U 2085714 Complete mechanical solution for mounting measuring wheels on DFS60 encoders
Bearing Block BEF-FA-LB1210 2044591 Absorbs high radial and axial forces in belt, chain, or friction-driven systems
Mounting Bracket BEF-WF-36 2029164 Simplifies installation on machines with 36 mm centering hub
Flange Adapter BEF-FA-036-050 2029160 Adapts face mount flange to servo flange for flexible machine integration
Programming Tool PGT-10-Pro 1072254 Stand-alone programming and parameter setup for DFS60 encoders
Programming Tool (USB) PGT-08-S 1036616 PC-based configuration and parameterization of encoder settings
Connector Cable (M12, 8-pin) STE-1208-GA01 6044892 Secure electrical connection for incremental signal transmission
Connector Cable (JST to flying leads) DOL-0J08-G3M0AA6 2048591 Flexible wiring option for custom control cabinet integration

 


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