$ 646.25
SICK DFS60A-S4PL65536 incremental encoder with 65,536 PPR delivers high-precision speed and position feedback for demanding industrial motion control systems.
The SICK DFS60A incremental encoder with 65,536 pulses per revolution is a high-resolution rotary feedback solution designed for precise speed and position detection in industrial motion systems. It addresses the common challenge of maintaining accurate feedback in fast-moving and high-duty applications where signal integrity is essential. Built with a compact 60 mm housing and solid shaft construction, the DFS60A supports stable measurement at high rotational speeds. Its configurable output signals and wide operating voltage range make it suitable for modern automation environments requiring reliable, long-term performance.
The SICK DFS60A incremental encoder enables precise motion control by delivering extremely fine resolution, allowing controllers to detect even minimal shaft movement. This level of accuracy improves positioning consistency, enhances process repeatability, and supports smoother motor control in dynamic systems. The encoder’s robust mechanical design and sealed housing help it withstand vibration, temperature changes, and contamination often found on factory floors. In practical use, this results in reduced calibration effort, fewer unplanned stoppages, and dependable feedback for applications such as robotics, conveyors, packaging machinery, and automated production equipment.
Why SICK DFS60A-S4PL65536?
The SICK DFS60A-S4PL65536 stands out because it combines extremely high resolution with industrial-grade robustness in a compact encoder platform. Its 65,536 pulses per revolution enable exceptionally fine motion feedback, while programmable outputs and a wide voltage range simplify integration across diverse control systems. This balance of precision, flexibility, and durability makes it a dependable choice for engineers who need consistent performance without redesigning their machines.
What problem does it solve?
The SICK DFS60A-S4PL65536 solves the challenge of achieving accurate, stable motion feedback in high-speed and high-duty industrial environments. It eliminates uncertainty caused by low-resolution encoders, signal noise, or mechanical wear by delivering precise, repeatable position and speed data. This allows machines to move more smoothly, position more accurately, and operate reliably over long production cycles, even under vibration, temperature variation, and continuous operation.
| Feature | Details | Benefit |
|---|---|---|
| Resolution | 65,536 pulses per revolution (PPR) | Delivers extremely fine measurement granularity for high-precision positioning |
| Signal Interface | Incremental, programmable TTL / HTL output | Ensures compatibility with a wide range of PLCs, drives, and controllers |
| Number of Channels | 6-channel output with reference signal | Supports accurate quadrature detection and reliable homing functions |
| Output Frequency | Up to 820 kHz | Maintains clean, stable signals even at high rotational speeds |
| Supply Voltage Range | 4.5 V to 32 V DC | Simplifies integration across different machine power architectures |
| Mechanical Design | Solid shaft, face-mount flange | Provides stable mechanical coupling and precise alignment |
| Shaft Diameter | 10 mm solid shaft with flat | Ensures secure torque transmission and reduces slippage |
| Maximum Operating Speed | Up to 9,000 rpm | Suitable for high-speed automation and motor feedback applications |
| Housing Material | Aluminum die-cast housing | Combines lightweight construction with high mechanical strength |
| Protection Rating | IP67 (housing and cable), IP65 (shaft side) | Reliable operation in dusty, humid, and industrial environments |
| Operating Temperature | –40 °C to +100 °C | Supports use in extreme ambient conditions without performance loss |
| Bearing Lifetime | Up to 3.6 × 10¹⁰ revolutions | Minimizes maintenance and extends machine service intervals |
| Shock Resistance | 100 g (6 ms) | Maintains measurement accuracy under mechanical shocks |
| Vibration Resistance | 30 g (10 Hz to 2,000 Hz) | Ensures stable feedback in high-vibration machinery |
| Functional Safety Data | MTTFd 300 years (EN ISO 13849-1) | Supports risk assessment and system reliability calculations |
Download SICK DFS60A-S4PL65536 (1036728) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084267154 |
| Weight | 0.439 kg |
| Country of Origin | Germany |
In modern packaging systems, multiple motion axes must remain perfectly synchronized to prevent misalignment, product damage, or inconsistent sealing. This incremental encoder is commonly installed on servo motor shafts to provide highly detailed rotational feedback. Its very high pulse resolution allows the control system to detect extremely small position changes, enabling precise coordination between conveyors, cutters, and sealing mechanisms. Stable signal output at high speeds supports fast cycle times, while the solid shaft construction helps maintain accuracy during continuous operation. The result is smoother motion, repeatable package dimensions, and improved overall line efficiency.
Industrial robots performing assembly or handling tasks depend on accurate joint feedback to execute smooth and repeatable movements. When used on rotary joints, this encoder supplies fine-grained position data that allows the controller to calculate exact angular displacement. The high resolution improves path interpolation, reducing vibration and overshoot during acceleration and deceleration. Its rugged mechanical design withstands constant motion and dynamic loads. This enables robots to maintain precise positioning, improve repeatability, and operate reliably even in high-speed or high-payload applications.
In large material handling installations, consistent conveyor speed is critical to avoid product collisions, uneven spacing, or bottlenecks. Mounted on drive shafts, this encoder delivers continuous speed feedback with excellent resolution. The control system can detect small speed deviations and apply corrections in real time, ensuring smooth transitions between conveyor zones. Its ability to operate reliably under vibration, dust, and temperature variation makes it suitable for long conveyor lines. This leads to steadier product flow, reduced mechanical stress, and more predictable system performance.
Machining accuracy depends heavily on precise axis feedback, especially during complex or high-speed movements. This encoder is frequently used on rotary or auxiliary axes to provide detailed position information to the CNC controller. The high pulse count supports fine motion increments, improving contour accuracy and surface finish. Stable output at elevated speeds ensures reliable feedback during rapid movements. Its sealed housing and durable bearings support continuous operation in environments exposed to vibration and coolant mist, helping machines maintain accuracy over extended production periods.
| Category | Model Name | Part Number | Key Benefit / Use Case |
|---|---|---|---|
| Shaft Coupling (Bellows) | KUP-1010-B | 5312983 | Compensates radial, axial, and angular misalignment while maintaining high torsional stiffness for precise encoder feedback |
| Shaft Coupling (Double Loop) | KUP-1010-D | 5326703 | Absorbs larger mechanical misalignments, suitable for flexible or less rigid shaft assemblies |
| Shaft Coupling (Spring Washer) | KUP-1010-F | 5312986 | Reduces vibration and backlash, improving signal stability in dynamic motion systems |
| Shaft Coupling (Bar Type) | KUP-1010-S | 2056408 | Lightweight and cost-effective coupling for standard industrial installations |
| Shaft Coupling (Claw Type) | KUP-1010-J | 2127054 | High torque capacity with damping element to protect encoder bearings from shock loads |
| Measuring Wheel (200 mm) | BEF-MR010020R | 2055224 | Converts rotary motion into accurate linear distance measurement |
| Measuring Wheel (300 mm) | BEF-MR010030R | 2049278 | Enables medium-length linear measurement with reduced slip |
| Measuring Wheel (500 mm) | BEF-MR010050R | 2055227 | Suitable for long-distance material tracking applications |
| Measuring Wheel Mechanics | BEF-MRS-10-U | 2085714 | Complete mechanical mounting system optimized for DFS60 face-mount encoders |
| Bearing Block | BEF-FA-LB1210 | 2044591 | Absorbs high radial and axial loads, extending encoder bearing life |
| Mounting Bracket | BEF-WF-36 | 2029164 | Simplifies installation on machines using face-mount flange encoders |
| Flange Adapter (36 → 50 mm) | BEF-FA-036-050 | 2029160 | Allows adaptation to servo-style mounting patterns |
| Flange Adapter (36 → 60 mm) | BEF-FA-036-060REC | 2029162 | Enables mounting on square mounting plates |
| Spring-Loaded Mounting Angle | BEF-WF36F | 4084775 | Compensates vibration and mechanical tolerances during operation |
| Programming Tool (Standalone) | PGT-10-Pro | 1072254 | Enables encoder parameter configuration without PLC or drive |
| Programming Tool (USB) | PGT-08-S | 1036616 | Allows fast PC-based configuration and commissioning |
| M12 8-Pin Connector | STE-1208-GA01 | 6044892 | Provides secure and reliable incremental signal connection |
| JST to Flying Leads Cable (3 m) | DOL-0J08-G3M0AA6 | 2048591 | Flexible wiring option for control cabinet integration |
| JST to M23 Cable (1 m) | STL-2312-G01MAA3 | 2061622 | Industrial-grade connection for drives and motion controllers |
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Warranty – 1-year warranty for your peace of mind.
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