SICK DFS60A-S4PA65536 High-Resolution Incremental Encoder

 492.00

Discover the SICK DFS60A-S4PA65536 encoder with 65,536 PPR, built for precise motion control, durable performance, and reliable industrial positioning.

SKU SICK-1036725 Category

Product Description

SICK DFS60A-S4PA65536 High-Resolution Incremental Encoder – 65,536 PPR Precision Feedback

The SICK DFS60A-S4PA65536 is a high-resolution incremental encoder designed for applications that demand extremely accurate motion feedback. With 65,536 pulses per revolution, it delivers fine granularity for precise speed and position control. Its robust solid-shaft design, wide supply-voltage range, and programmable TTL/HTL output make it suitable for advanced automation systems. Built to operate from very low to high temperatures and protected up to IP65/IP67 depending on the side, this encoder maintains stable performance even in harsh industrial settings. The combination of strong mechanics, low error tolerance, and long service life enables reliable operation across a wide variety of machine platforms.

Engineered for modern motion systems, the DFS60A-S4PA65536 offers exceptional detail in movement tracking, helping machines start smoothly, hold stable speeds, and position with much greater accuracy. Its programmable zero pulse and high output frequency allow engineers to fine-tune the encoder to match specific control strategies. The durable stainless-steel shaft, long-life bearings, and vibration-resistant construction reduce the risk of wear and unexpected downtime. Because it tolerates wide temperature ranges and demanding shock loads, it performs reliably in continuous-duty environments like conveyors, robotics, and precision assembly. Overall, it supports higher productivity, better process consistency, and more dependable machine operation.

Why DFS60A-S4PA65536?

This model stands out because it delivers ultra-high resolution, durable mechanics, and remarkable signal stability in one compact unit. It transforms complex motion into clean, precise feedback that controllers can trust. If your application demands accuracy without sacrificing robustness, this encoder offers a level of refinement that elevates overall machine performance.

What Problem Does It Solve?

It solves the challenge of unreliable or low-precision position feedback that often causes drift, speed instability, or inconsistent product quality. By converting every minute shaft movement into detailed, high-clarity pulses, it ensures your machine moves exactly as intended—even under vibration, temperature shifts, or heavy operational loads.

 


Key Features & Specifications – SICK DFS60A-S4PA65536: Part Number 1036725

Feature Details Benefit
Pulses Per Revolution (PPR) 65,536 PPR Ultra-fine resolution for highly precise motion and position control.
Output Type Programmable TTL / HTL Flexible integration with modern and legacy control systems.
Signal Channels 6-channel incremental interface Delivers cleaner, more stable feedback for advanced motion applications.
Zero Pulse Configuration Programmable electrical/mechanical zero pulse Allows custom indexing for easier machine setup and calibration.
Output Frequency Up to 820 kHz Supports high-speed machinery with fast rotational feedback.
Supply Voltage 4.5–32 V Wide compatibility with various industrial power systems.
Connection Interface M23, 12-pin connector Secure, industry-standard connection for reliable signal transmission.
Mechanical Design Solid shaft, face-mount flange Strong mechanical stability ideal for dynamic loads.
Shaft Diameter / Length 10 mm shaft, 19 mm length Standard dimensions suitable for many encoder mountings.
Housing & Material Aluminum housing, stainless-steel shaft Durable construction for long service life in industrial settings.
Start/Run Torque Low operating torque Smooth operation with reduced mechanical strain.
Bearing Lifetime Up to 3.6 × 10¹⁰ revolutions Long-lasting performance minimizing maintenance intervals.
Permissible Shaft Load 80 N radial, 40 N axial Handles high mechanical forces without performance drop.
Operating Speed Up to 9,000 rpm Suitable for demanding high-speed motion systems.
Ingress Protection IP67 housing side / IP65 shaft side High resistance to dust, splashes, and industrial contaminants.
Operating Temperature –40 °C to +100 °C Stable performance in extreme hot/cold environments.
Vibration & Shock Resistance Tested up to industrial-grade levels Ensures reliable operation under heavy vibration or impact.
MTTFd 300-year calculated lifetime Exceptional reliability for safety-focused automation designs.
Torque & Inertia 0.3–0.5 Ncm torque, low rotor inertia Allows fast acceleration with minimal load impact.
Programmability Configurable via programming tools Tailor encoder behavior to match your specific application.

Download SICK DFS60A-S4PA65536 (1036725) Datasheet

 


Commercial Information – SICK DFS60A-S4PA65536

Commercial Data Details
EAN Number 4047084258541
Weight 0.321 kg
Country of Origin Germany

 


The Applications for SICK DFS60A-S4PA65536

1. Precision Conveyor Indexing for High-Speed Packaging

Modern packaging machines require pinpoint timing to ensure items are sealed, labeled, or sorted without misalignment. The DFS60A-S4PA65536 provides the controller with extremely detailed rotational feedback, allowing it to detect slight shaft movements that influence conveyor position. With its high pulse count and fast output rate, the encoder enables better synchronization between different machine stations. Its rugged shaft design resists vibration often found on continuous-duty production lines. As a result, products advance in perfect sequence, reducing jams and minimizing rework. This high degree of control ultimately supports faster throughput and more consistent packaging quality across long production runs.

2. Robotic Arm Joint Position Accuracy in Automated Assembly

Robotic systems depend on precise angular feedback to maintain consistent motion paths, especially when handling tiny parts or performing repeatable assembly tasks. The DFS60A-S4PA65536 captures very small increments of rotation, allowing robots to refine their positioning down to fine tolerances. Its programmable reference point helps integrators align joint positions with the workstation layout for improved homing routines. The encoder maintains stable performance in enclosed robot cells, where temperature can rise during extended cycles. By providing smooth, accurate feedback, it helps robotic arms move fluidly, enhances repeatability, and reduces the variation that can lead to assembly errors.

3. Navigation and Wheel Feedback for Automated Guided Vehicles

Automated Guided Vehicles rely on precise wheel rotation data to keep travel routes consistent and avoid drifting over long distances. The DFS60A-S4PA65536 translates wheel movement into high-resolution pulses, allowing the navigation system to track displacement more accurately. This reduces cumulative errors when vehicles operate across large factory floors. Its durable mechanical structure withstands shaking, impacts, and continuous motion typical in industrial transport systems. The broad operating voltage fits a wide range of battery-powered platforms. With more dependable position data, AGVs follow routes more reliably, improve docking accuracy, and support safer autonomous movement in dynamic environments.

4. Roller Speed Compensation in Printing and Coating Systems

Printing and coating equipment must maintain steady roller speeds as material feeds change tension or diameter during long production runs. The DFS60A-S4PA65536 delivers finely detailed feedback that helps the control system calculate exact surface velocity. This is essential for preventing streaking, uneven layers, or material stretching. Its low error tolerance ensures the measured rotation closely matches actual roller movement. The encoder also remains stable under elevated temperatures that can develop near drying or curing components. With dependable feedback and strong mechanical endurance, it helps maintain uniform coating thickness and print precision across high-speed, multi-layer processes.

 


Related Products & Accessories – Updated Table with Manufacturer Part Number

Category Model Name Part Number Manufacturer Part Number Benefits
Shaft Coupling Bellows Coupling (6/10 mm) KUP-0610-B 5312982 High torsional stiffness and stable motion transfer.
Shaft Coupling Double Loop Coupling (6/10 mm) KUP-0610-D 5326697 Handles larger misalignment while maintaining torque.
Shaft Coupling Spring Washer Coupling (6/10 mm) KUP-0610-F 5312985 Smooth operation for precision transmission.
Shaft Coupling Bar Coupling (6/10 mm) KUP-0610-S 2056407 Durable build for heavier mechanical loads.
Shaft Coupling Claw Coupling (6/10 mm) KUP-0610-J 2127056 Elastomer damping reduces vibration transfer.
Shaft Coupling Bellows Coupling (10/10 mm) KUP-1010-B 5312983 Stable and precise for direct shaft connections.
Shaft Coupling Double Loop Coupling (10/10 mm) KUP-1010-D 5326703 Maximizes flexibility under shaft misalignment.
Shaft Coupling Spring Washer Coupling (10/10 mm) KUP-1010-F 5312986 Supports smooth rotational accuracy.
Shaft Coupling Bar Coupling (10/10 mm) KUP-1010-S 2056408 Reinforced material for high-duty applications.
Shaft Coupling Claw Coupling (10/10 mm) KUP-1010-J 2127054 High torque capacity with vibration damping.
Shaft Coupling Bellows Coupling (10/12 mm) KUP-1012-B 5312984 Allows size adaptation between different shafts.
Shaft Coupling Double Loop Coupling (10/12 mm) KUP-1012-D 5326702 Flexible connection for misaligned shafts.
Shaft Coupling Claw Coupling (10/12 mm) KUP-1012-J 2128265 Strong damping and support for dynamic loads.
Measuring Wheel O-Ring Wheel 200 mm BEF-MR010020R 2055224 Steady, slip-resistant linear measurement.
Measuring Wheel O-Ring Wheel 300 mm BEF-MR010030R 2049278 Larger circumference for extended measurements.
Measuring Wheel O-Ring Wheel 500 mm BEF-MR010050R 2055227 Suitable for long-travel distance tracking.
Measuring Wheel Cross-Knurled Wheel 200 mm BEF-MR10200AK 4084737 High friction for textured materials.
Measuring Wheel Cross-Knurled Wheel 500 mm BEF-MR10500AK 4084733 Enhanced traction for wide rollers.
Measuring Wheel Smooth PU Wheel 200 mm BEF-MR10200AP 4084738 Gentle surface for delicate materials.
Measuring Wheel Smooth PU Wheel 500 mm BEF-MR10500AP 4084734 Stable movement for sensitive substrates.
Measuring Wheel Studded PU Wheel 200 mm BEF-MR10200APN 4084739 Strong grip on flexible or uneven surfaces.
Measuring Wheel Studded PU Wheel 500 mm BEF-MR10500APN 4084735 Superior traction for varied material surfaces.
Measuring System Modular Measuring Wheel System BEF-MRS-10-U 2085714 Full linear measurement setup for 10 mm shafts.
Mounting System Standard Mount Bracket BEF-WF-36 2029164 Secure installation for face-mount encoders.
Mounting System Heavy-Duty Bearing Block BEF-FA-LB1210 2044591 Absorbs high radial/axial loads to protect encoder.
Mounting System Adapter Flange 36→50 mm BEF-FA-036-050 2029160 Fits servo flange systems with ease.
Mounting System Adapter Flange 36→60 mm BEF-FA-036-060REC 2029162 Supports 60 mm square mounting plates.
Mounting System Damped Adapter Flange BEF-FA-036-060RSA 2029163 Reduces vibration transmission.
Mounting System Adapter Flange 36→63 mm BEF-FA-036-063REC 2034225 Integrates encoder with 63 mm mounts.
Mounting System Adapter Flange 36→100 mm BEF-FA-036-100 2029161 For larger industrial servo systems.
Mounting System Spring-Loaded Mount BEF-WF36F 4084775 Maintains pressure for wheel-based measurement.
Programming Tool Portable Programmer PGT-10-Pro 1072254 On-site configuration of encoder parameters.
Programming Tool USB Programming Unit PGT-08-S 1036616 PC-based configuration for flexible setup.
Cable & Connector Incremental Cable Series (2–30m) DOL-2312-G**MLA3 2030682–2030702 Reliable shielded signal transmission.
Cable & Connector Halogen-Free Cable Series DOL-2312-G**MMA3 2029212–2029217 Low-emission cables for sensitive areas.
Cable & Connector Programming Adapter Cable DSL-3D08-G0M5AC3 2046580 Connects encoder to programming tools.
Connector M23 Female Connector (straight) DOS-2312-G02 2077057 For custom wiring and field termination.
Connector M23 Female Connector (angled) DOS-2312-W01 2072580 Space-saving connector for tight installations.

 


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