SICK DBS60E-THEK01024 High-Precision Incremental Encoder

$ 315.33

Reliable 1,024 PPR SICK DBS60E-THEK01024 encoder for accurate motion control. Built for harsh environments with stable HTL output and durable hollow-shaft design.

SKU SICK-1072470 Category

Product Description

SICK DBS60E-THEK01024 Incremental Encoder – High-Accuracy 1,024 PPR Feedback

The SICK DBS60E-THEK01024 Incremental Encoder is a precision 1,024-pulse rotary feedback device built to deliver dependable motion and speed tracking in modern automation systems. It features a sturdy 15 mm through-hollow shaft, an IP65-rated housing, and a fast response time that supports smooth starts and stable signal output. With its wide supply voltage range and robust HTL push-pull interface, the encoder integrates easily into a variety of industrial machines. Its durable aluminum body, stainless-steel shaft, and broad temperature tolerance make it a reliable choice for applications exposed to continuous operation and demanding environments.

The DBS60E-THEK01024 is designed to provide clean, consistent incremental signals that enhance machine precision and reduce maintenance downtime. Its low starting torque supports smooth rotation, while the high permissible speed range allows planners to use it in fast-moving equipment without compromising stability. Electrical protections help safeguard connected systems, and its vibration-resistant design ensures lasting performance in production lines, robotics, conveying equipment, and packaging machinery. With long bearing life and high mechanical resilience, it brings peace of mind to engineers who need a dependable encoder that can maintain accuracy across long operating cycles and challenging industrial conditions.

Why SICK DBS60E-THEK01024?

The DBS60E-THEK01024 stands out because it delivers precise 1,024-pulse feedback in a compact, durable through-hollow-shaft design built for demanding automation. It offers fast signal readiness, excellent vibration tolerance, and dependable performance across wide temperature changes. If you need an encoder that simply keeps working—accurately, consistently, and without fuss—this model is engineered to be that reliable backbone in your motion-control system.

What Problem Does It Solve?

This encoder solves the challenge of unstable or inaccurate speed and position feedback that leads to machine errors, inefficiency, and downtime. It provides clean, consistent incremental signals even in harsh industrial conditions, ensuring equipment runs smoothly at high speed and under heavy vibration. By delivering reliable tracking, it helps prevent misalignment, reduces troubleshooting time, and supports precise control in automated machinery.

 


Key Features & Specifications – SICK DBS60E-THEK01024: Article Number 1072470

Feature Details Benefit
Pulses per Revolution (PPR) 1,024 pulses Ensures precise and stable motion tracking for automation accuracy.
Output Type HTL / Push-pull, 6-channel Compatible with a wide range of controllers and industrial systems.
Shaft Design 15 mm through-hollow shaft, front clamping Easy installation on existing shafts without redesigning machinery.
Connection Type 8-wire universal cable, 1.5 m Flexible routing options in tight or complex machine layouts.
Supply Voltage 10–27 V Stable operation across varied industrial power conditions.
Initialization Time < 5 ms Quick startup for systems requiring immediate feedback.
Max Output Frequency 300 kHz Suitable for fast-moving applications requiring rapid signal processing.
Duty Cycle ≤ 0.5 ± 5% Clean, predictable signals for more reliable control loops.
Operating Speed Up to 6,000 rpm (9,000 rpm max) Withstands high-speed motion without signal drop or instability.
Housing Protection IP65 housing & shaft side Reliable performance in dusty, wet, or vibration-heavy environments.
Operating Temperature –20°C to +85°C Suitable for outdoor, factory, and harsh thermal environments.
Material Quality Aluminum housing, stainless steel shaft Enhanced mechanical durability and long operating life.
Bearing Lifetime 3.6 × 10⁹ revolutions Supports long-term use with minimal maintenance needs.
Reverse Polarity Protection Yes Prevents damage during incorrect wiring.
Short-Circuit Protection Yes (limited duration) Improves electrical safety in unstable environments.
Vibration Resistance Up to 30 g Ideal for robotics, conveyors, and machinery with strong mechanical stress.
Shock Resistance Up to 250 g Maintains precision even under sudden impacts.
Signal Reference (Z) 90° electric gated with A & B Supports precise homing and position referencing.

Download SICK DBS60E-THEK01024 (1072470) Datasheet

 


Commercial Information – SICK DBS60E-THEK01024

Commercial Data Details
EAN Number 4047084331510
Product Weight 0.363 kg
Country of Origin Malaysia

 


The Applications of the SICK DBS60E-THEK01024 Encoder

1. High-Speed Conveyor Flow Stabilization in E-Commerce Hubs

In fast-paced fulfillment centers, conveyors must maintain steady movement to avoid spacing errors or sudden slowdowns. The DBS60E-THEK01024 supports this by providing clean, high-resolution pulse feedback that allows controllers to detect speed irregularities the moment they appear. Its hollow-shaft format makes installation straightforward on existing rollers, and its strong resistance to vibration helps maintain accurate readings despite constant mechanical activity. With dependable performance at higher rpm ranges, the encoder ensures packages move through scanning, sorting, and routing stations in smooth sequence. This contributes to greater line efficiency, fewer stoppages, and more predictable throughput during peak operational periods.

2. Robotic Arm Joint Tracking for Precise Multi-Axis Motion

Industrial robots rely heavily on consistent rotational feedback to maintain tight tolerance levels during frequent and rapid movements. The DBS60E-THEK01024 offers stable incremental signals that help robotic controllers pinpoint joint rotation without drift. Its low starting torque minimizes the load placed on the joint, helping the arm operate smoothly even during delicate transitions. The encoder’s robust housing design shields it from dust, coolant mist, and minor impacts typically found in robotic work cells. By delivering accurate position information at high speed, it enhances repeatability for tasks such as spraying, assembling, welding, and palletizing—ultimately improving robot accuracy and overall operational reliability.

3. Synchronization of Feed Rollers in High-Demand Textile Production

Textile machines rely on multiple rollers working in harmony, and any mismatch in speed can distort material flow. The DBS60E-THEK01024 helps maintain correct alignment by sending precise rotational pulses to the machine controller, enabling real-time adjustment of fabric tension and feed rate. It performs reliably even when roller loads shift suddenly during production. Its vibration tolerance and stable signal output make it well suited for long-running textile lines where continuous motion is the norm. As a result, fabric quality improves, wrinkles and stretch defects decrease, and production remains consistent—even during high-speed weaving or finishing processes.

4. Packaging Line Motion Control for Accurate Sealing and Cutting

Packaging machines rely on exact timing between sealing jaws, feed rollers, and cutting mechanisms. The DBS60E-THEK01024 assists by delivering predictable pulse output that allows the controller to track each rotation with minimal error. Its ability to operate at elevated speeds ensures it keeps up with rapid packaging cycles without losing signal integrity. The sturdy housing and secure shaft design help it stay accurate despite ongoing vibration from the machine frame. This allows the system to maintain correct film length, consistent sealing pressure, and accurate cut positioning. Over time, this reduces waste, prevents misalignment, and boosts output quality in demanding packaging environments.

 


Related Products & Accessories – SICK DBS60E-THEK01024

Category Model Part Number Compatibility Benefit
Cable (8-wire) LTG-2308-MWENC 6027529 Matches DBS60E’s 8-wire HTL/TTL output wiring
Cable (11-wire) LTG-2411-MW 6027530 Extra conductors for controllers needing multi-channel wiring
Cable (12-wire) LTG-2512-MW 6027531 Supports advanced encoder wiring and higher signal complexity
Heavy-Duty Cable (12-wire) LTG-2612-MW 6028516 Designed for harsh outdoor or corrosive environments
M23 Connector (12-pin) STE-2312-G01 2077273 Strong mechanical connection for 12-pin encoder output
M23 Connector (12-pin, shielded) STE-2312-GX 6028548 Best for EMI-heavy environments requiring signal stability
M12 Connector (8-pin) STE-1208-GA01 6044892 Perfect match for DBS60E incremental 8-pin wiring

 


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