1. Conveyor Speed Synchronization in Packaging Lines
In automated packaging systems, multiple conveyors must maintain identical speeds to ensure smooth product flow. The SICK DBS36E-S3EK01024 delivers accurate rotation feedback at 1,024 pulses per revolution, allowing precise synchronization between conveyors. Its HTL push-pull interface transmits clean signals even in areas with electrical noise. The compact 36 mm housing and IP65 protection make it suitable for tight installations and dusty environments, keeping the system stable, minimizing product jams, and improving production efficiency.
2. Robotic Arm Precision Movement Control
Robotic arms in high-speed assembly lines require reliable angular feedback to maintain consistent accuracy. The DBS36E-S3EK01024 provides high-resolution output for smooth and repeatable joint movement. Its stainless-steel shaft design reduces mechanical play, while low operating torque minimizes inertia. The encoder performs reliably under rapid acceleration and vibration, ensuring precise tool positioning in pick-and-place or inspection robots, even under continuous operation and varying temperature conditions.
3. Web-Feed Regulation in Printing Equipment
Printing and labeling machines rely on precise web-feed control to ensure proper alignment and cutting. The DBS36E-S3EK01024 tracks roller rotation with high fidelity, translating motion into accurate digital signals for speed and tension adjustment. Its 300 kHz output frequency supports high-speed web movement without signal loss. Compact and robust, it integrates easily into narrow press frames and ensures sharp registration across different print cycles, improving print quality and reducing material waste.
4. Film Feed Indexing in Packaging Machinery
In vertical form-fill-seal machines, accurate film feed control determines product consistency and seal alignment. By monitoring the unwind shaft, the DBS36E-S3EK01024 provides precise feedback to maintain timing between film advance and sealing operations. Its IP65 aluminum housing resists dust and humidity from packaging environments. The encoder’s reliable six-channel output ensures smooth signal delivery for motion controllers, helping manufacturers reduce film misalignment and increase packaging line throughput.
Related Products & Accessories – Compatible with SICK DBS36E-S3EK01024: Article Number 1060545
| Category | Accessory Name | Part Number | Description / Purpose |
|---|---|---|---|
| Connection & Signal Cables | LTG-2308-MWENC | 6027529 | 8-wire PUR shielded cable for incremental encoder signals; halogen-free and suitable for industrial environments. |
| Connection & Signal Cables | LTG-2411-MW | 6027530 | 11-wire PUR cable for incremental or SSI signal transfer; flexible and resistant to mechanical stress. |
| Connection & Signal Cables | LTG-2512-MW | 6027531 | 12-wire halogen-free shielded cable ensuring stable signal integrity over long distances. |
| Connection & Signal Cables | LTG-2612-MW | 6028516 | 12-wire UV- and saltwater-resistant PUR cable; ideal for outdoor and marine environments. |
| Connection & Signal Cables | STE-1208-GA01 | 6044892 | M12 8-pin straight male connector cable for incremental encoders with IDC quick connection. |
| Connection & Signal Cables | STE-2312-GX | 6028548 | M23 12-pin straight male connector for HIPERFACE®, SSI, and incremental encoders; solder connection type. |
| Connection & Signal Cables | STE-2312-G01 | 2077273 | M23 12-pin solder-type connector, shielded for optimal signal reliability. |
| Mounting & Measuring Accessories | BEF-FA-020-033 | 2066312 | Flange adapter converting 20 mm centering collar to 33 mm servo flange; made of aluminum for durability. |
| Mounting & Measuring Accessories | BEF-MR006020R | 2055222 | Aluminum measuring wheel with O-ring (200 mm circumference) for linear speed detection. |
| Mounting & Measuring Accessories | BEF-MR006030R | 2055634 | Measuring wheel with O-ring (300 mm circumference) for accurate web-feed measurement. |
| Mounting & Measuring Accessories | BEF-MR006050R | 2055225 | Aluminum measuring wheel with O-ring (500 mm circumference) for long-travel applications. |
| Mounting & Measuring Accessories | BEF-MR06200AK | 4084745 | Aluminum measuring wheel with cross-knurled surface for strong traction on smooth materials. |
| Mounting & Measuring Accessories | BEF-MR06200AP | 4084746 | Measuring wheel with smooth polyurethane surface for gentle contact on delicate films. |
| Mounting & Measuring Accessories | BEF-MR06200APG | 4084748 | Measuring wheel with ridged polyurethane surface for enhanced grip on flexible materials. |
| Mounting & Measuring Accessories | BEF-MR06200APN | 4084747 | Measuring wheel with studded polyurethane surface providing stable drive on textured belts. |
| Shaft Couplings | KUP-0606-B | 5312981 | Bellows coupling (6 mm / 6 mm) compensates misalignment and supports up to 10,000 rpm. |
| Shaft Couplings | KUP-0606-S | 2056406 | Cross-slotted coupling (6 mm / 6 mm) offers vibration damping and flexible alignment. |
| Shaft Couplings | KUP-0608-S | 5314179 | Bar coupling (6 mm / 8 mm) for compact drive connections; strong and lightweight. |
| Shaft Couplings | KUP-0610-B | 5312982 | Bellows coupling (6 mm / 10 mm) handles high torque and temperature variations. |
| Shaft Couplings | KUP-0610-D | 5326697 | Double-loop coupling (6 mm / 10 mm) offers high flexibility for dynamic shafts. |
| Shaft Couplings | KUP-0610-F | 5312985 | Spring washer coupling (6 mm / 10 mm) ensures low-backlash torque transmission. |
| Shaft Couplings | KUP-0610-S | 2056407 | Bar coupling (6 mm / 10 mm) made of composite material for vibration resistance. |
| Shaft Couplings | KUP-0610-J | 2127056 | Claw coupling (6 mm / 10 mm) with polyurethane damping element for shock absorption. |