SICK DBS36E-BBEK00100 Incremental Encoder Blind Hollow Shaft

$ 131.00

SICK DBS36E-BBEK00100 incremental encoder with blind hollow shaft and HTL output for accurate speed and position feedback in industrial automation systems.

SKU SICK-1060529 Category

Product Description

SICK DBS36E-BBEK00100 Incremental Encoder with Blind Hollow Shaft

The SICK DBS36E-BBEK00100 incremental encoder is a compact industrial motion sensor designed to deliver reliable speed and position feedback in demanding automation systems. With a blind hollow shaft design and HTL push-pull output, it solves common challenges related to signal stability, limited installation space, and mechanical alignment. Offering 100 pulses per revolution and high output frequency capability, this encoder supports precise motion tracking even at elevated speeds. Its durable construction and IP65-rated housing make it suitable for continuous operation in environments exposed to vibration, dust, and temperature variation.

Built for long-term industrial use, the SICK DBS36E-BBEK00100 simplifies installation by mounting directly onto motor or drive shafts, reducing coupling components and mechanical wear. The wide supply voltage range and robust electrical interface help maintain clean, consistent signals in electrically noisy production floors. High permissible rotational speeds and extended bearing life allow the encoder to perform reliably in applications such as conveyors, packaging equipment, and automated machinery, where uninterrupted feedback is essential for process accuracy, machine protection, and overall system efficiency.

Why SICK DBS36E-BBEK00100?
The SICK DBS36E-BBEK00100 is chosen when engineers need dependable motion feedback without adding mechanical complexity or maintenance risk. Its blind hollow shaft design allows direct mounting onto drive shafts, reducing alignment errors and installation time. Stable HTL push-pull signals ensure accurate data transmission even in noisy industrial environments. Combined with high rotational speed capability, long bearing life, and a rugged IP65 housing, this encoder delivers confidence in continuous-operation systems where precision, durability, and uptime are non-negotiable.

What problem does it solve?
The SICK DBS36E-BBEK00100 solves the challenge of obtaining accurate, stable speed and position feedback in compact or harsh industrial setups. Traditional encoders can suffer from signal noise, coupling misalignment, or premature wear under vibration and high-speed operation. This model overcomes those issues by providing robust electrical outputs, direct shaft mounting, and mechanical resilience. As a result, it ensures consistent motion data for control systems, helping prevent positioning errors, unplanned downtime, and reduced machine performance.

 


Key Features & Specifications – SICK DBS36E-BBEK00100: Part Number 1060529

Feature Details Benefit
Mechanical Design Blind hollow shaft Enables direct shaft mounting, reduces alignment effort and mechanical wear
Shaft Diameter 8 mm Compatible with common industrial motor and drive shafts
Pulses per Revolution 100 PPR Ensures precise speed detection and repeatable positioning
Output Signal HTL / Push-Pull Delivers noise-resistant signals suitable for long cable runs
Signal Channels 6-channel (A, A–, B, B–, Z, Z–) Supports accurate direction detection and reference positioning
Supply Voltage 7 … 30 V DC Allows flexible integration across different control systems
Output Frequency Up to 300 kHz Maintains accurate feedback at high rotational speeds
Maximum Operating Speed Up to 8,000 rpm (non-continuous) Suitable for fast-moving machinery and dynamic applications
Operating Speed (Continuous) 6,000 rpm Ensures stable performance in continuous-duty systems
Enclosure Rating IP65 Protects against dust and water jets in industrial environments
Housing Material Aluminum Provides mechanical strength with low overall weight
Shaft Material Stainless steel Improves durability and resistance to wear
Bearing Lifetime Up to 2 × 10⁹ revolutions Minimizes maintenance and extends service life
Operating Temperature Range –20 °C to +85 °C Reliable operation in wide-ranging ambient conditions
Electrical Protection Reverse polarity and short-circuit protection Enhances system safety and reduces risk of damage
Connection Type 8-wire cable, 1.5 m Simplifies installation and wiring in control cabinets

Download SICK DBS36E-BBEK00100 (1060529) Datasheet

 


Commercial Information – SICK DBS36E-BBEK00100

Commercial Data Details
EAN Number 4047084281020
Weight 231 g
Country of Origin Malaysia

 


The Applications

1. High-Speed Conveyor Speed Synchronization

In automated conveyor systems, maintaining consistent speed between multiple drive sections is essential to prevent jams and uneven product flow. This incremental encoder can be mounted directly onto the conveyor shaft using its blind hollow shaft design, removing the need for additional couplings that may introduce slippage. The 100 pulses per revolution resolution enables accurate speed feedback, while the HTL push-pull output maintains stable signals over long cable runs. With high permissible rotational speed and fast signal response, control systems can react quickly to load changes, ensuring smooth, continuous material handling in distribution centers and automated production lines.

2. Precision Position Control in Packaging Machinery

Packaging equipment such as cartoners and sealing machines requires accurate position tracking to synchronize cutting, sealing, and labeling actions. The encoder provides consistent incremental signals that allow controllers to monitor shaft movement precisely during each machine cycle. Its IP65-rated housing protects against dust, vibration, and cleaning processes common in packaging environments. The integrated reference signal supports repeatable homing and indexing, ensuring each operation starts from a known position. This improves packaging accuracy, reduces material waste, and supports higher throughput during continuous, high-speed operation.

3. Motor Speed Feedback for Industrial Drive Systems

In industrial drive applications, reliable motor speed feedback is critical for maintaining process stability and protecting equipment. Mounted directly on the motor shaft, the encoder delivers real-time speed information to drives and monitoring systems. The wide supply voltage range allows easy integration into different control architectures, while the noise-resistant HTL output ensures clean signals in electrically demanding environments. High bearing lifetime and low mechanical load help support long-term operation with minimal maintenance, enabling energy optimization and early detection of abnormal operating conditions.

4. Accurate Indexing in Automated Assembly Tables

Rotary indexing tables used in automated assembly lines depend on precise angular feedback to position components accurately at each station. The encoder’s incremental output allows controllers to track rotational movement with high repeatability, while the reference pulse ensures reliable cycle synchronization. Its compact, blind hollow shaft design fits well into space-constrained machinery and improves mechanical rigidity. High resistance to shock and vibration ensures consistent feedback during rapid start-stop motion, supporting accurate assembly, reduced cycle times, and improved overall production efficiency.

 


Related Products & Accessories

Category Model Name Part Number Benefits
Encoder Cable LTG-2308-MWENC 6027529 Shielded 8-wire PUR cable ensures stable signal transmission and high resistance to industrial wear
Encoder Cable LTG-2411-MW 6027530 11-wire PUR cable supports flexible wiring for extended signal configurations
Encoder Cable LTG-2512-MW 6027531 Halogen-free 12-wire cable improves safety and durability in demanding environments
Encoder Cable LTG-2612-MW 6028516 UV- and saltwater-resistant PUR cable suitable for outdoor or corrosive applications
Connector STE-1208-GA01 6044892 M12 8-pin connector enables fast, secure incremental encoder connections
Connector STE-2312-GX 6028548 M23 12-pin connector supports robust industrial wiring and multiple encoder interfaces
Connector STE-2312-G01 2077273 Reliable solder-type M23 connector for long-term, vibration-resistant installations
Mounting Accessory BEF-DS-DBS36 2066301 Stator coupling ensures stable mounting and compensates minor shaft misalignment

 


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