SICK DBS36E-BBAK01000 Incremental Encoder – Compact 1,000 PPR Precision Feedback

The SICK DBS36E-BBAK01000 incremental encoder is a compact 36 mm rotary feedback device engineered for applications that demand stable and accurate motion control. Delivering 1,000 pulses per revolution with a TTL/RS-422 output, it ensures consistent signal quality even in dynamic operating conditions. Its blind hollow shaft design helps reduce installation space while improving mechanical integration on rotating shafts. With rapid startup, low operating current, and a rugged IP65 housing, the encoder performs reliably across a wide temperature range and high vibration environments. Ideal for automation equipment and compact machinery requiring dependable speed and position feedback.

The DBS36E-BBAK01000 encoder combines smooth mechanical operation, minimal torque resistance, and high output frequency to deliver precise incremental signals for advanced control systems. Its durable aluminum housing, stainless-steel shaft, and well-balanced rotor design support long service life even under continuous high-speed rotation. The reference pulse and six-channel signal structure enhance positional accuracy, making the device suitable for systems that rely on synchronized motion or fine speed adjustments. With strong resistance to shock, vibration, and temperature extremes, it reduces downtime and provides stable feedback in demanding industrial environments. This makes it an excellent choice for OEM automation, conveyors, compact servo systems, and machine retrofits requiring reliable, space-efficient encoder performance.

Why choose the SICK DBS36E-BBAK01000?

The SICK DBS36E-BBAK01000 stands out because it delivers precise 1,000-pulse feedback in an ultra-compact body that fits where other encoders struggle. Its fast signal response, long mechanical lifetime, and rugged build make it a dependable “install-and-forget” choice for OEMs. It turns tight spaces into high-performance motion-control zones with remarkable reliability and stability.

What problem does it solve?

This encoder eliminates unstable speed readings, drift, and unreliable position tracking that often occur in compact or vibration-heavy machines. It provides clean, accurate incremental signals even at high rotational speeds, helping systems maintain synchronized movement, smoother control loops, and consistent product quality. It solves integration challenges by delivering high performance without demanding extra space or maintenance.

Key Features & Specifications – SICK DBS36E-BBAK01000: Article Number 1060528

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The Applications of the SICK DBS36E-BBAK01000

1. Precision Conveyor Speed Control in Packaging Lines

Packaging conveyors must maintain stable, predictable motion to avoid skewed filling, misaligned sealing, and inaccurate labeling. The DBS36E-BBAK01000 provides a clear pulse output that helps controllers measure conveyor rotation with fine accuracy. Even when the line runs at varying speeds or experiences load changes, the encoder’s consistent signal quality supports smooth adjustments without hesitation. Its compact hollow-shaft form factor allows it to fit into machines where space is extremely limited, reducing the need for redesign. With reliable speed tracking, production lines maintain consistent flow, lowering reject rates and improving the overall efficiency of automated packaging environments.

2. Compact Robotics and High-Precision Pick-and-Place Systems

Small robotic arms and pick-and-place machines depend on responsive rotary feedback to execute rapid, repeatable motions. The DBS36E-BBAK01000 offers a high-resolution incremental signal that allows the controller to track joint angles precisely, even during fast multi-axis movements. Its low torque requirement means the robot doesn’t fight against unnecessary mechanical drag, contributing to smoother movement. The reference pulse aids in returning each axis to an exact starting position, preventing drift during long production cycles. This encoder is well-suited for electronics assembly, fine component placement, and repetitive micro-positioning tasks where slight inaccuracies can compound into noticeable production errors.

3. AGVs and Autonomous Mobile Robot Drive Feedback

Autonomous vehicles require dependable wheel rotation sensing to maintain consistent travel paths and predictable navigation. The DBS36E-BBAK01000 provides clean pulse signals that allow the drive controller to calculate wheel speed and direction with high confidence. Its resistance to vibration ensures feedback remains stable even when the AGV operates on uneven floors or transitions between different surfaces. Because the encoder initializes rapidly, the robot resumes accurate tracking immediately after stops, charging cycles, or safety interruptions. This contributes to smoother movement, reduced path correction, and consistent travel distances—essential for warehouses and production facilities that rely on repeatable autonomous motion.

4. High-Speed Motor Feedback for Printing and Web-Processing Machines

Printing and web-processing systems rely on perfect roller synchronization to avoid stretching, misalignment, and registration defects. The DBS36E-BBAK01000 suits these machines because it can handle high rotational speeds while maintaining a stable output signal. With its sturdy construction and tolerance for vibration, the encoder remains reliable even in fast-paced print rooms. Its incremental pulses allow the controller to match roller speeds precisely, keeping tension steady across the material path. As a result, print registration improves, film feed becomes more uniform, and material waste decreases. This makes it a strong fit for continuous-feed printing, laminating, and roll-to-roll film applications.

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