SICK DBS36E-BBAK00200 Incremental Encoder 200 PPR

$ 87.63

Discover the SICK DBS36E-BBAK00200 encoder—compact, 200 PPR accuracy, durable hollow shaft design, and reliable motion feedback for advanced automation control.

SKU SICK-1066258 Category

Product Description

SICK DBS36E-BBAK00200 Incremental Encoder – High-Accuracy 200-PPR Motion Feedback

The SICK DBS36E-BBAK00200 incremental encoder is a compact 36 mm rotary sensor designed to deliver stable and precise motion feedback for modern automation systems. It features a 200-pulse-per-revolution output and a durable blind hollow-shaft design, allowing accurate monitoring of speed and position in space-restricted installations. Its electrical interface supports fast, clean TTL/RS-422 signals, enabling dependable feedback even at high rotational speeds. Built with a rugged aluminum body and stainless-steel shaft components, this encoder is engineered to perform consistently in environments where reliability and durability are essential.

The DBS36E-BBAK00200 provides smooth and consistent signals due to its optimized internal electronics and strong mechanical stability. Its low operating torque and wide temperature tolerance allow it to function reliably in both fast-moving machinery and variable environmental conditions. The encoder’s resistance to vibration and shock helps maintain signal clarity, minimizing interruptions in control systems. Thanks to its rapid startup behavior, it integrates seamlessly into applications requiring quick synchronization. From packaging equipment to automation modules, this encoder supports more predictable machine performance, reduces downtime risk, and contributes to higher overall process efficiency.

Why DBS36E-BBAK00200?

The DBS36E-BBAK00200 stands out because it delivers dependable, high-precision motion feedback in a compact body that fits effortlessly into tight machine layouts. Its rugged build, fast signal response, and long service life make it a trusted choice for engineers who want accuracy without unnecessary complexity. It’s built to keep machines responsive, stable, and easier to control.

What Problem Does It Solve?

This encoder solves the challenge of inconsistent or unreliable position feedback in fast or demanding automation environments. When machinery requires stable speed monitoring, smooth synchronization, or precise shaft alignment, the DBS36E-BBAK00200 provides clean, consistent signals that reduce errors, enhance motion stability, and help prevent costly downtime caused by inaccurate feedback.

 


Key Features & Specifications – SICK DBS36E-BBAK00200 (Part No. 1066258)

Feature Details Benefit
Encoder Type Incremental rotary encoder Provides precise rotational feedback for speed and position control
Pulses per Revolution (PPR) 200 pulses Ensures stable resolution for accurate motion measurement
Signal Interface TTL / RS-422, 6-channel Delivers clean high-speed signals ideal for modern controllers
Reference (Z) Channel 1 index pulse, gated with A & B Enables exact homing and repeatable machine alignment
Output Frequency Up to 300 kHz Supports fast-moving shafts without signal loss
Supply Voltage 4.5…5.5 V DC Compatible with low-voltage control systems
Initialization Time < 3 ms Rapid system wake-up for responsive operations
Shaft Design Blind hollow shaft, 8 mm Compact integration and stable coupling in tight assemblies
Housing Material Aluminum housing, stainless-steel shaft Lightweight yet durable, ideal for industrial use
Cable Type 1.5 m fixed cable, 8-wire PVC Simple wiring with strong signal transmission integrity
Mechanical Speed Continuous 6,000 rpm, peak up to 8,000 rpm Supports fast processes while maintaining signal consistency
Start/Operating Torque Very low torque design (approx. 0.4–0.5 Ncm) Minimizes mechanical load and reduces wear
Vibration Resistance Up to 20 g Maintains signal reliability in harsh mechanical environments
Shock Resistance Up to 100 g Reliable performance under sudden impacts
Operating Temperature –20 °C to +85 °C Suitable for machines in variable temperature conditions
Enclosure Rating IP65 Protection against dust and splashing water
MTTFd Rated 600 years Extremely long reliability for mission-critical systems
Bearing Life 2 × 10⁹ revolutions Long service life for continuous-operation equipment
Electromagnetic Compatibility Meets industrial EMC standards Minimizes interference for consistent output accuracy
Rotor Moment of Inertia 0.8 gcm² Supports rapid speed changes with stable control
Angular Acceleration Up to 500,000 rad/s² Suitable for dynamic or rapidly fluctuating motion systems

Download SICK DBS36E-BBAK00200 (1066258) Datasheet

 


Commercial Information – SICK DBS36E-BBAK00200

Commercial Data Details
EAN Number 4047084339943
Weight 0.231 kg
Country of Origin Malaysia

 


The Application for the SICK DBS36E-BBAK00200

1. Conveyor Indexing Control in Snack Packaging Machinery

Snack packaging lines rely heavily on accurate conveyor indexing to ensure pouches or trays arrive precisely at sealing or cutting stations. When the encoder is mounted on a drive roller, its 200 pulses per revolution allow the controller to calculate belt position with consistent resolution. This helps the machine detect minor speed variations caused by product buildup or shifting loads. Operators benefit from smoother timing between feeding, sealing, and printing operations. With its low-profile hollow-shaft design and resistance to vibration, the encoder continues to deliver stable pulses even when the line runs at high throughput. This reduces misfeeds, improves cut accuracy, and keeps the entire line synchronized.

2. Shaft Feedback for Compact Automated Guided Vehicles (AGVs)

Many AGVs and small transport shuttles use compact encoders to monitor wheel rotation for distance measurement and steering correction. When integrated into a wheel motor or drive shaft, the DBS36E-BBAK00200 provides clean TTL/RS-422 signals that help the motion controller maintain stable navigation. Its fast output frequency ensures feedback remains accurate even when the vehicle accelerates rapidly or changes direction. The encoder’s wide operating temperature range supports installations in warehouses without climate control. Combined with its lightweight build and low mechanical load, it allows the AGV to react quickly to path deviations, resulting in smoother movement, improved stopping accuracy, and better obstacle-avoidance performance.

3. Timing Roller Synchronization in Flexible Packaging Film Machines

Flexible packaging machines rely on precisely timed rollers to pull film through printing, laminating, or sealing stages. Minor variations in roller rotation can cause tension issues, print stretching, or misaligned sealing. Installed directly on a tension or nip roller shaft, the DBS36E-BBAK00200 provides a stable pulse train that allows controllers to regulate film speed in real time. Its low torque requirement prevents added drag, which is critical for thin or delicate film materials. The encoder’s high shock and vibration tolerance helps maintain consistent measurement during rapid deceleration or sudden web tension adjustments. This leads to better print alignment, fewer wrinkles, and overall improved packaging uniformity.

4. Light-Duty Motor Feedback in Small Assembly Automation Platforms

Assembly platforms often rely on compact servo or stepper motors to handle component placement, tightening operations, or linear transfer stages. When paired with these motors, the DBS36E-BBAK00200 serves as a precise rotational feedback device that helps maintain repeatable motion across thousands of cycles. Its 200-pulse resolution is ideal for detecting incremental motor movement without overwhelming the controller with excessive data. The encoder’s quick initialization minimizes startup delays during production shifts. In environments where vibration from neighboring equipment is common, its sturdy mechanical build ensures reliable pulse generation. The result is smoother motion control, reduced positioning drift, and improved repeatability in detailed assembly tasks.

 


Related Products & Accessories – SICK DBS36E-BBAK00200

Category Model Name Part Number Benefits
Connection Cable – PUR, 8-wire LTG-2308-MWENC 6027529 Durable halogen-free cable suitable for incremental signals; ideal for long-distance encoder wiring under industrial stress.
Connection Cable – PUR, 11-wire LTG-2411-MW 6027530 Shielded cable designed for stable SSI and incremental signal transmission in noisy environments.
Connection Cable – PUR, 12-wire LTG-2512-MW 6027531 Halogen-free 12-wire cable supporting multi-channel encoder outputs with improved electrical noise immunity.
Universal Industrial Cable – 12-wire, UV/Saltwater Resistant LTG-2612-MW 6028516 Heavy-duty cable for harsh outdoor or corrosive environments; supports TTL, HTL, and incremental outputs.
M12 Male Connector, 8-pin STE-1208-GA01 6044892 Shielded M12 connector designed for quick assembly with incremental encoders requiring secure locking and reliable signals.
M23 Male Connector, 12-pin (Straight) STE-2312-GX 6028548 Solder-type connector compatible with high-performance signals such as SSI and incremental outputs.
M23 Male Connector, 12-pin (Straight) STE-2312-G01 2077273 Robust industrial-grade connector ensuring stable multi-channel encoder interfacing.
Stator Coupling Mount BEF-DS-DBS36 2066301 Precision coupling for DBS36-series encoders; allows secure shaft mounting and reduces mechanical stress.

 


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