SICK DBS36E-BBAJ02500 Incremental Encoder

 

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The Applications

1. Carton Indexing and Conveyor Synchronization
In automated packaging environments, accurate coordination between conveyors, cutters, and sealing mechanisms is essential to maintain throughput and avoid misfeeds. The DBS36E-BBAJ02500 is commonly mounted on conveyor drive shafts to deliver continuous speed and position feedback. Its 2,500 PPR resolution allows controllers to manage precise indexing and smooth acceleration profiles at high cycle rates. The high output frequency ensures stable signal processing even at elevated speeds, while the blind hollow-shaft design simplifies installation in compact drive spaces. This combination improves line stability, reduces product waste, and supports consistent packaging quality during extended production runs.

2. Rotary Position Control in Automated Assembly Stations
Automated assembly systems depend on accurate rotary positioning to align components, apply torque, or perform press-fit operations. In these machines, the encoder is installed on servo-driven rotary axes or indexing tables. The consistent incremental signals and integrated reference pulse enable repeatable homing and precise angular positioning after every stop. Its resistance to vibration and electrical interference helps maintain reliable feedback in densely packed production cells. As a result, assembly accuracy improves, setup times are reduced, and production yield remains stable even during long, continuous operating shifts.

3. Motor Speed Control for Conveyors and Sortation Systems
Material handling equipment requires dependable speed monitoring to ensure smooth transport and safe operation. The DBS36E-BBAJ02500 is used on conveyor and sorter motors to provide real-time rotational speed data to control systems. The fine signal resolution allows immediate detection of speed variations, enabling fast corrective action during load changes or start-stop cycles. Its robust mechanical design withstands vibration and dust typically present in logistics environments. This leads to controlled motion, reduced mechanical stress on drive components, and reliable material flow across automated warehouses and distribution centers.

4. Position Tracking for Auxiliary Axes in CNC Equipment
In CNC machines, auxiliary axes such as tool changers or rotary tables require precise feedback to maintain positioning accuracy. The incremental encoder is applied to these axes to monitor rotation without the complexity of absolute measurement systems. The reference pulse supports accurate homing during machine start-up, while stable signal quality ensures consistent positioning throughout operation. Designed to tolerate vibration and temperature variations, the encoder delivers dependable feedback over long service life. This helps maintain machining precision, reduce positioning drift, and ensure reliable performance of secondary machine functions.