SICK AFS60E-S1AA004096 SSI Absolute Encoder 12-bit Precision

$ 367.54

High-precision SICK AFS60E-S1AA004096 SSI absolute encoder with 12-bit resolution, robust design, and reliable position feedback for advanced motion-control systems.

SKU SICK-1037625 Category

Product Description

SICK AFS60E-S1AA004096 Absolute Encoder – High-Precision SSI Output

The SICK AFS60E-S1AA004096 absolute encoder with SSI output is designed for applications that demand accurate and stable rotary position feedback. It offers 12-bit resolution with 4,096 steps per revolution, enabling precise single-turn measurement even at high speeds. The encoder’s solid-shaft aluminum construction ensures long-term durability, while its stainless-steel shaft provides dependable mechanical stability. With rapid start-up, noise-resistant data transmission, and excellent repeatability, it serves as a reliable component for machine builders seeking consistent position accuracy in automation, robotics, packaging lines, or servo-driven systems.

The AFS60E-S1AA004096 enhances overall machine performance through low error tolerance, fast response, and rugged mechanical characteristics. Its ability to operate up to 9,000 rpm, combined with tight repeatability, ensures stable feedback for dynamic movements and complex motion profiles. IP65/IP67 protection helps maintain operation in environments exposed to dust, moisture, or vibration. Flexible voltage compatibility and reverse-polarity protection simplify integration into existing control cabinets. Adjustable counting direction and Gray-code output provide customization options for system designers. By delivering dependable absolute positioning, this encoder reduces calibration needs, supports consistent process quality, and improves long-term reliability in industrial motion systems.

Why AFS60E-S1AA004096?

The AFS60E-S1AA004096 stands out for delivering highly stable absolute position feedback even in fast, vibration-prone environments. Its precision engineering, rapid response, and durable construction make it a trusted choice for machine builders who want long-lasting accuracy without constant recalibration or maintenance interruptions. It elevates motion-control performance with reliability you can depend on.

What Problem Does It Solve?

This encoder eliminates inconsistent position feedback that often disrupts automated processes. By providing repeatable, noise-immune SSI output and accurate single-turn resolution, it prevents drift, misalignment, and wasted production cycles. It ensures equipment always knows its exact position, solving the core challenge of achieving smooth, predictable, and error-free motion in demanding industrial applications.

 


Key Features & Specifications – SICK AFS60E-S1AA004096: 1037625

Feature Details Benefit
Resolution 4,096 steps per revolution (12-bit) Enables precise single-turn position measurement for demanding motion systems.
Error Limit Approx. 0.2° accuracy range Provides consistently stable rotational accuracy for critical positioning tasks.
Repeatability 0.002° standard deviation Ensures extremely reliable and repeatable motion feedback even in dynamic cycles.
Interface SSI (Gray code), adjustable CW/CCW direction Delivers noise-resistant digital communication suitable for long cable applications.
Startup & Response 50 ms initialization, <1 μs data formation time Allows rapid system boot and real-time position updates with minimal delay.
Electrical Input 4.5–32 VDC supply range Easily integrates into various industrial control systems without redesign.
Connection Type M23, 12-pin male connector (radial) Robust industrial connector suitable for harsh environments.
Mechanical Design Solid shaft, 6 mm diameter, 10 mm length, servo flange Offers secure mounting and long-term mechanical stability.
Max Operating Speed Up to 9,000 rpm Supports fast-moving automation equipment without losing accuracy.
Durability Aluminum housing, stainless-steel shaft Resists wear, corrosion, and mechanical stress for long service life.
Protection Rating IP65 (shaft side), IP67 (housing side) Reliable performance in dusty, humid, and industrial environments.
Shock & Vibration Resistance 50 g shock, 20 g vibration Maintains accuracy under heavy industrial movement and machine vibration.
Temperature Range 0°C to +85°C operation Suitable for a wide range of machine room conditions.
Bearing Life 3 × 10⁹ revolutions Minimizes downtime and extends intervals between maintenance cycles.
Power Consumption ≤ 0.7 W Low energy draw reduces heat generation and supports efficient system design.
MTTFD 250 years (calculated) Reflects exceptionally low failure probability for safety-related reliability.
EMC Compliance Meets EN 61000 industrial standards Ensures immunity to electrical noise for consistent encoder output.
Adjustable Settings Set input, CW/CCW selection Offers flexible commissioning for different machine layouts.

Download SICK AFS60E-S1AA004096 (1037625) Datasheet

 


Commercial Information – SICK AFS60E-S1AA004096

Commercial Data Details
EAN Number 4047084297137
Weight 0.337 kg
Country of Origin Germany

 


The Applications of the AFS60E-S1AA004096 Absolute Encoder

1. High-Speed Packaging Machines – Maintaining Exact Timing

Packaging systems depend on perfect timing when feeding, sealing, or cutting materials. Even a slight positional shift can disrupt the entire line. The AFS60E-S1AA004096 supports these machines with precise angular resolution and excellent repeatability, allowing rollers, sealing heads, and rotary cutters to stay synchronized at high rpm. Its stable SSI communication helps prevent data errors caused by electrical noise common in fast-moving equipment. With reliable absolute position feedback, the system starts instantly without homing, reduces rejected packs, and improves efficiency in continuous production cycles.

2. Robotics Joint Control – Smooth Motion Under Dynamic Loads

Robotic joints require extremely steady feedback to follow programmed paths accurately. Sudden accelerations, gearbox vibration, and repeated cycle movements can distort feedback from lesser sensors. The AFS60E-S1AA004096 overcomes these challenges through its durable shaft design, high repeatability, and quick response time. The encoder allows servo controllers to adjust motion instantly, producing smoother trajectories and reducing mechanical wear. Whether a robot is welding, assembling components, or handling materials, its accuracy remains consistent even during rapid or frequent repositioning.

3. CNC Rotary Axes – Holding Position During Precision Machining

Rotary axes in CNC machinery must maintain accurate angular positions despite tool pressure, temperature changes, and high-speed movements. The AFS60E-S1AA004096 provides exceptionally stable positional feedback thanks to its low error tolerance and mechanically rigid construction. Its repeatability helps ensure uniform surface quality, accurate contouring, and smoother multi-axis coordination. Machinists benefit from reduced recalibration time, fewer dimensional deviations, and more predictable machining results when working with complex geometries or tight tolerances.

4. Automated Storage Systems – Accurate Travel Over Long Distances

Automated storage and retrieval systems depend on precise positioning when navigating tall racks or long aisles. Electrical noise, vibrations, and constant movement can interfere with conventional encoders. The AFS60E-S1AA004096 delivers dependable absolute feedback, eliminating the need for homing routines after stops or power interruptions. Its robust mechanical design withstands continuous motion, while the SSI interface maintains clean data transmission across extended cable runs. This helps shuttle vehicles and lift mechanisms operate smoothly, improving retrieval speed and reducing operational downtime.


Related Products & Accessories – For SICK AFS60E-S1AA004096

Category Model Name Part Number Benefits / Purpose
Shaft Coupling KUP-0610-B 5312982 Bellows-type coupling for 6 mm shaft; ideal for applications requiring minimal backlash and smooth torque transfer.
KUP-0610-D 5326697 Double-loop design allows larger radial and axial misalignment; suitable for systems with flexible mounting conditions.
KUP-0610-F 5312985 Spring-washer coupling offering controlled flexibility; compensates minor misalignments while maintaining torque accuracy.
KUP-0610-S 2056407 Bar-type coupling designed for reliable positioning in medium-load applications; lightweight and durable.
KUP-0610-J 2127056 Claw-style coupling with damping element; reduces vibration transfer and protects encoder shaft.
KUP-0606-B 5312981 Bellows coupling for 6 mm to 6 mm shaft; ideal for tight-tolerance mechanisms requiring precision motion.
KUP-0606-S 2056406 Cross-slotted, flexible design for general-purpose alignment compensation and light-to-medium loads.
KUP-0608-S 5314179 Bar coupling for 6 mm to 8 mm shaft; suitable when upgrading or adapting motors with different shaft sizes.
Mounting System BEF-WK-SF 2029166 Servo clamp set for secure mounting of servo-flange encoders; ensures stable installation and precise shaft alignment.
Connection Cable (Flying Leads) LTG-2308-MWENC 6027529 Shielded PUR cable for SSI/incremental/HIPERFACE signals; robust for drag-chain environments.
Connector (Angled) DOS-2312-W01 2072580 Angled M23 12-pin female connector; space-saving option for compact machine layouts.
Connector (Straight) DOS-2312-G02 2077057 Straight M23 12-pin connector offering stable signal integrity for SSI/HIPERFACE connections.
Connector (Straight) DOS-2312-G 6027538 Straight, solder-type connector for secure long-term installation and reliable data transmission.
Cable (0.5 m) DOL-2308-G0M5AA6 2048595 Short shielded SSI cable for control cabinets or compact automation modules.
Cable (1.5 m) DOL-2308-G1M5AA6 2048596 Ideal for medium-distance wiring where low noise and high flexibility are required.
Cable (3 m) DOL-2308-G03MAA6 2048597 Common length for standard machine installations, offering robust signal integrity.
Cable (5 m) DOL-2308-G05MAA6 2048598 Suitable for extended cable runs with SSI communication in larger machines.
Cable (10 m) DOL-2308-G10MAA6 2048599 Long-distance cable designed to maintain reliable SSI transmission in wide-area setups.
Connector (9-pin) DOS-2309-G 6028533 M23 9-pin connector compatible with SSI and incremental interfaces; adaptable for multi-signal systems.

 


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