SICK AFM60E-S4AL004096 Absolute Encoder – High-Precision SSI

$ 487.83

Discover the SICK AFM60E-S4AL004096 absolute encoder with high-resolution multi-turn feedback, durable design, and fast SSI output for reliable motion control.

SKU SICK-1037655 Category

Product Description

SICK AFM60E-S4AL004096 Absolute Encoder – High-Accuracy SSI Multi-Turn Feedback

The SICK AFM60E-S4AL004096 absolute encoder is built for applications that demand precise, stable positioning across multiple revolutions. It provides 4,096 steps per turn and 4,096 mechanical turns, giving high-resolution feedback suitable for advanced motion-control systems. A solid 10 mm shaft, aluminum housing, and dual IP65/IP67 protection enable dependable use in industrial environments exposed to vibration, dust, or varying temperatures. With a broad operating voltage range and fast response characteristics, this encoder integrates smoothly into automation equipment, robotic mechanisms, and precision machinery where accuracy and durability are essential.

This encoder enhances machine performance by delivering consistent, low-drift position feedback even during rapid movements or long duty cycles. Its fine repeatability supports stable operation in systems that rely on controlled motion, such as conveyors, packaging heads, or robotic arms. The robust mechanical structure—including a stainless-steel shaft and long-life bearings—helps reduce maintenance needs and extend equipment uptime. Digital SSI communication ensures reliable data transfer in electrically noisy environments, making it suitable for applications that require dependable multi-turn tracking, smooth motion control, and long operating life under harsh industrial conditions.

Why SICK AFM60E-S4AL004096?

The SICK AFM60E-S4AL004096 is the encoder you choose when your machine cannot afford guesswork. It delivers multi-turn accuracy with exceptional stability, even in systems that never slow down. Built with durable materials, fast digital output, and finely tuned repeatability, it turns complex motion into predictable, smooth, and perfectly traceable positioning.

What Problem Does It Solve?

This encoder eliminates uncertainty in motion control. Machines often lose precision during high speed, vibration, or continuous duty—this model counters that with reliable multi-turn tracking and robust mechanical integrity. It solves drift, feedback noise, and inconsistent positioning, giving operators clear, dependable data that keeps automated processes synchronized, efficient, and error-free.

 


Key Features & Specifications – SICK AFM60E-S4AL004096: 1037655

Feature Details Benefit
Resolution (Single-Turn) 4,096 steps (12-bit) Enables fine, repeatable position detection for precise motion control.
Multi-Turn Resolution 4,096 revolutions (12-bit) Accurate multi-turn tracking ideal for long, continuous movements.
Total Resolution 12-bit × 12-bit (4,096 × 4,096) High feedback granularity for advanced automation tasks.
Interface SSI (Gray code) Noise-resistant digital output suitable for modern PLCs.
Position Forming Time < 1 μs Fast update speed for dynamic systems and rapid control cycles.
Initialization Time 50 ms Quick startup ensures minimal downtime and fast system readiness.
Direction Configuration CW/CCW programmable Flexible integration into various mechanical or control layouts.
Shaft Design 10 mm solid stainless-steel shaft, with flat Durable mechanical interface and stable rotation coupling.
Mechanical Mounting Face-mount flange, Ø 60 mm housing Standard industrial fit for multi-brand machine compatibility.
Max Operating Speed Up to 9,000 rpm Suitable for high-speed automation and rapid rotary mechanisms.
Rotor Inertia 6.2 gcm² Supports smooth acceleration and controlled dynamic load changes.
Bearing Lifetime 3 × 10⁹ revolutions Long service life reduces maintenance and improves uptime.
Supply Voltage 4.5–32 V DC Wide voltage range simplifies system design and retrofits.
Power Consumption ≤ 0.7 W (no load) Energy-efficient operation for continuous running machines.
Protection Class IP65 (shaft), IP67 (housing) Reliable outdoor/industrial protection against dust, moisture, and shocks.
Shock Resistance 50 g, 6 ms (EN 60068-2-27) Maintains performance in harsh and high-impact environments.
Vibration Resistance 20 g, 10 Hz–2,000 Hz Stable readings even on high-vibration machines.
Operating Temperature 0°C to +85°C Reliable performance across wide factory temperature variations.
Cable Connection 8-wire universal cable, 3 m Easy installation with flexible cable routing.
Clock Frequency Up to 1 MHz Supports fast SSI communication in modern control systems.
Repeatability 0.002° standard deviation Delivers stable output for precision-critical positioning.
Error Limit 0.2° Ensures reliable measurement accuracy throughout the system cycle.
Housing Material Aluminum die-cast Lightweight yet rugged structure for long-term durability.
Environmental Compliance RoHS, CE, UKCA certified Accepted globally for industrial deployment.

Download SICK AFM60E-S4AL004096 (1037655) Datasheet

 


Commercial Information – SICK AFM60E-S4AL004096

Commercial Data Details
EAN Number 4047084300677
Weight 0.431 kg
Country of Origin Germany

 


The Applications of Multi-Turn Absolute Feedback

1. Robotic Arms Requiring Ultra-Stable Joint Feedback

In fast-moving robotic arms, each joint must know its exact angle at all times to keep motion fluid and predictable. The AFM60E-S4AL004096 suits this environment because it delivers precise multi-turn tracking even when the robot accelerates, decelerates, or changes direction abruptly. Its tight repeatability helps maintain tool accuracy during complex paths, such as in pick-and-place or component insertion tasks. The encoder’s durable shaft and vibration-resistant design allow it to stay reliable through long production shifts. By providing consistent position data, it helps reduce alignment errors, supports smoother movements, and enhances the overall accuracy of modern robotic systems.

2. Smart Conveyor Indexing for High-Speed Material Flow

Automated conveyor systems depend on exact rotational measurement to ensure products stop and move at the correct intervals. This encoder’s detailed resolution and stable multi-turn tracking give controllers accurate data throughout extended belt travel. Its rapid signal response allows sorting mechanisms to react in real time, which is crucial when items move quickly or in tightly spaced batches. Resistant to mechanical vibration, it holds its position without drifting, even on heavy industrial conveyors. By maintaining reliable positional consistency, it improves sorting precision, reduces misalignment between stations, and supports higher throughput in busy manufacturing or distribution environments.

3. Rotary Positioning in CNC and Indexing Machinery

Precision machining equipment requires dependable rotary feedback to ensure tools follow exact paths and maintain dimensional accuracy. The AFM60E-S4AL004096 offers fine angular resolution that benefits rotary tables and indexing heads used in milling, drilling, or shaping operations. Its solid mechanical construction tolerates the torque fluctuations that occur when tools engage or disengage from material. Because it retains its absolute position after shutdowns, the machine can restart work without recalibrating the axis. This saves setup time, reduces cumulative errors, and helps maintain consistent part quality across long machining cycles, especially in applications where rotational alignment directly affects product tolerances.

4. Automated Storage and Retrieval Systems (AS/RS) Position Control

High-density storage machines use rotating platforms and lift mechanisms that must track their position accurately to interact with bins or pallets. The encoder’s multi-turn capability ensures these systems always know their rotational state, even after extended vertical or horizontal travel. Its stable output under temperature changes and mechanical movement makes it suitable for warehouse environments where conditions vary throughout the day. When shuttles accelerate along rails or move between racks, the encoder helps control smooth motion and prevents positional overshoot. This leads to faster cycle times, reduced mechanical stress, and more reliable handling of stored items in automated logistics systems.

 


Related Products & Accessories

Category Model Name Part Number Benefits
Shaft Coupling KUP-1010-B 5312983 High torsional stiffness for precise torque transfer and stable encoder-to-motor alignment.
Shaft Coupling KUP-1010-D 5326703 Flexible double-loop design absorbs vibration and misalignment, improving system smoothness.
Shaft Coupling KUP-1010-F 5312986 Lightweight spring washer membrane reduces backlash while maintaining accurate rotation.
Shaft Coupling KUP-1010-S 2056408 Durable bar-type design supports general applications with consistent rotational coupling.
Shaft Coupling KUP-1010-J 2127054 Claw-style with damping element reduces shock loads and protects encoder bearings.
Shaft Adaptation KUP-1012-B 5312984 Bellows design ensures accurate torque transfer when adapting 10 mm to 12 mm shafts.
Shaft Adaptation KUP-1012-D 5326702 Flexible double-loop coupler accommodates mixed shaft sizes with high offset tolerance.
Shaft Adaptation KUP-1012-J 2128265 Shock-absorbing claw coupling reduces stress during rapid acceleration or deceleration.
Mounting System BEF-WK-SF 2029166 Servo clamp kit provides secure, vibration-resistant mounting for stable encoder placement.
Mounting System BEF-FA-036-100 2029161 Flange adapter simplifies integration with larger servo flanges for machine compatibility.
Connector / Cable STE-2312-G 6027537 Reliable M23 connector ensures stable SSI communication in industrial environments.
Connector / Cable STE-2312-GX 6028548 Shielded variant improves noise immunity for sensitive motion-control signals.
Connector / Cable STE-2312-G01 2077273 Alternative M23 connector variant for flexible wiring options during installation.
Connector / Cable STE-1208-GA01 6044892 Compact M12 connector supports incremental outputs with quick IDC connection.

 


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