SFAH-0.1U-G18FS-PNLK-PNVBA-L1 Festo Flow sensor

USD 273.26

Thermal mass flow sensor for 0.1 l/min ranges with heat transfer measurement principle. Supports -0.9 to 10 bar pressure, 4ms IO-Link cycle time, and L1J connection. Suitable for Li-ion battery production.

SKU Festo-8159375 Category
Flow sensors

SFAH-0.1U-G18FS-PNLK-PNVBA-L1 Festo Flow sensor

Model Identifier SFAH-0.1U-G18FS-PNLK-PNVBA-L1
Official Part Number 8159375
GTIN Standard 4052568584214

Technical Overview

The Festo SFAH-0.1U-G18FS-PNLK-PNVBA-L1 is a high-precision flow sensor utilizing a thermal heat transfer measurement method for mass and volumetric flow detection. Designed for unidirectional monitoring of compressed air and nitrogen, this sensor features a wide operating pressure range of -0.9 to 10 bar. It incorporates a multi-color illuminated LCD for clear visualization and supports both IO-Link V1.1 communication and switchable electrical outputs (PNP/NPN). Housed in a PA-reinforced casing, it provides reliable performance for industrial automation and is suitable for cleanroom and battery production environments.

Key Features

  • Unidirectional flow direction
  • IO-Link Protocol V1.1 with Smart Sensor Profile
  • Switchable 2xPNP or 2xNPN outputs
  • Multi-color illuminated LCD display
  • Thermal measuring principle via heat transfer
  • Short circuit current rating and overload protection
  • Suitable for Li-ion battery production with reduced Cu/Zn/Ni values
  • Cleanroom suitability Class 4 according to ISO 14644-1

High-accuracy thermal measuring principle with heat transfer method providing a flow rate accuracy of ± (2% o.m.v. + 1% FS).

Technical Specification Matrix

ParameterValue
Symbol00995795
ApprovalRCM trademark c UL us listed (OL)
CE markTo EU EMC Directive In accordance with EU RoHS Directive
UKCA markingTo UK RoHS instructions
Certificate issuing authorityUL E322346
Note on materialsRoHS-compliant
Measured variableMass flow rate Volumetric flow rate
Flow directionUnidirectional
Measuring principleThermal
Measurement methodHeat transfer
Start value for flow rate measuring range0.002 l/min
End value for flow rate measuring range0.1 l/min
Operating pressure-0.9 bar ... 10 bar
Operating mediumCompressed air to ISO 8573-1:2010 [6:4:4] Nitrogen
Media temperature0 °C ... 50 °C
Ambient temperature0 °C ... 50 °C
Nominal temperature23 °C
Accuracy of flow rate± (2% o.m.v. + 1% FS)
Repetition accuracy offset in ± %FS0.2 %FS
Repetition accuracy span in ± %FS0.8 %FS
Temperature coefficient span in ± %FS/KTyp. 0.15%FS/K
Pressure influence span in ± %FS/bar1 %FS/b.
Switching output2 x PNP or 2 x NPN, switchable
Switching functionWindow comparator Threshold value comparator Auto difference monitoring
Switching element functionN/C or N/O contact, switchable
Max. output current100 mA
Analogue output0 - 10 V 4 - 20 mA 1 - 5 V
Flow characteristic curve start value0 l/min
Flow characteristic curve end value0.1 l/min
Max. load resistance current output500 Ohm
Min. load resistance voltage output20 kOhm
Short circuit current ratingyes
Overload protectionAvailable
ProtocolIO-Link®
IO-Link, Protocol versionDevice V 1.1
IO-Link, ProfileSmart sensor profile
IO-Link, Function classesBinary data channel (BDC) Process data variable (PDV) Identification Diagnostics Teach channel
IO-Link, communication modeCOM2 (38.4 kBaud)
IO-Link, SIO-Mode supportYes
IO-Link, Port classA
IO-Link, Process data length IN3 bytes
IO-Link, Process data content IN1 bit BDC (volume monitoring) 14 bit PDV (measured flow value) 2 bit BDC (flow monitoring)
IO-Link, Service data IN32-bit volume/mass measurement
IO-Link, Min. cycle time4 ms
IO-Link, Data storage required<500 Byte
Operational voltage rangeDC 22 V ... 26 V
No-load supply current≤25 mA
Reverse polarity protectionFor all electrical connections
Electrical connection 1, connection typePlugs
Electrical connection 1, connector systemConnection pattern L1J
Electrical connection 1, number of connections/cores4
Electrical connection 1, connection pattern00995428
Type of mountingWith accessories
Mounting positionoptional
Pneumatic connectionFemale thread G1/8
Pneumatic connection, outlet directionStraight
Product weight90 g
Material housingPA-reinforced
Material in contact with the mediumSilicon Silicon nitride High-alloy stainless steel
Display typeIlluminated LCD, multi-colour
Displayable unitsg g/min l l/h l/min scft scft/h
Setting optionsIO-Link® Teach-in Via display and keys
Protection against tamperingIO-Link PIN code
Degree of protectionIP40
Pressure drop<5 mbar
Protection classIII
Corrosion resistance class CRC2 - Moderate corrosion stress
LABS (PWIS) conformityVDMA24364-B2-L
Suitability for the production of Li-ion batteriesSuitable for battery production with reduced Cu/Zn/Ni values (F1a)
Cleanroom suitabilityClass 4 according to ISO 14644-1
Pollution degree3

Industrial Applications

1. Lithium-ion Battery Cell Leak Detection

Utilized in the quality control phase of Li-ion battery manufacturing to perform precision leak testing on battery pouches and cylindrical cells. The sensor monitors the minuscule flow of nitrogen escaping from improperly sealed cells. Its construction adheres to the F1a standard, avoiding copper, zinc, and nickel contamination.

Problem Solved

Prevents catastrophic battery failures and electrolyte dry-out by detecting micro-leaks down to 0.002 l/min, while strictly adhering to the material constraints required for safe Li-ion battery manufacturing environments.

0.002 to 0.1 l/min measuring rangeNitrogen operating mediumSuitable for battery production (reduced Cu/Zn/Ni)IO-Link Smart sensor profile

2. Semiconductor Micro-Die Pick-and-Place Verification

Integrated into semiconductor handling systems to monitor vacuum levels and bypass flow during the gripping of microscopic chips. Because the sensor operates effectively in vacuum conditions down to -0.9 bar and holds an ISO 14644-1 Class 4 cleanroom certification, it is safely deployed directly over wafer handling lines.

Problem Solved

Resolves the unreliability of standard pressure switches when handling tiny micro-dies, as the SFAH precisely measures the minute flow differences (under 0.1 l/min) indicating whether a microchip has been successfully gripped or dropped.

Operating pressure -0.9 bar ... 10 barCleanroom suitability Class 4Unidirectional thermal heat transfer2 x PNP or 2 x NPN switching output

3. Medical Device Micro-Catheter Integrity Testing

Employed in medical cleanroom assembly stations to pressure test micro-catheters and miniature fluidic channels. Compressed air is introduced at up to 10 bar, and the sensor measures the leakage rate using its high-precision thermal mass flow principle. Data is continuously logged to a PLC via the IO-Link interface.

Problem Solved

Detects microscopic manufacturing defects and imperfect seals in life-critical medical devices by identifying ultra-low continuous leakage flows that traditional pressure-decay testing might miss due to volume expansion.

Accuracy of flow rate ± (2% o.m.v. + 1% FS)Max operating pressure 10 barIO-Link Process data variable (PDV)0.002 l/min start value

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