1. High-Resolution Automated Optical Inspection (AOI) Focus Calibration
In high-resolution AOI systems for semiconductor manufacturing, achieving edge-to-edge sharpness requires exact back focus. This 0.1 mm spacer is mounted between the uEye ACP sensor board and customized lens carriers to finely adjust the flange focal distance to optical perfection.
Problem SolvedEliminates image blur and optical aberrations caused by sub-millimeter mechanical manufacturing tolerances in custom OEM lens mounts, ensuring accurate defect detection.
Automated Optical InspectionFlange Focal DistanceMachine VisionOptical Calibration
2. OEM Integration for Compact Robotic Guidance Cameras
When embedding uEye ACP cameras into robotic end-effectors, custom low-profile lens holders are often used. The 1009605 spacer is utilized to electrically and mechanically isolate the bare sensor board from the customized metallic lens holder while maintaining a strict 0.1 mm offset.
Problem SolvedPrevents mechanical stress and potential grounding issues on the bare sensor board during high-vibration robotic movements, while securely locking in the required lens focal plane.
Robotic VisionOEM Camera IntegrationMechanical IsolationuEye ACP
3. Multi-Sensor Imaging Array Alignment
Multi-sensor imaging arrays used in complex industrial sorting require precise focal plane matching across different bare-board sensors. Engineers use the 0.1 mm S spacer to individually adjust the flange focal distance of each uEye ACP camera module so they perfectly match the system's custom optical assembly.
Problem SolvedSolves the problem of mismatched focal planes across multiple integrated camera modules sharing a custom optical carrier setup, allowing synchronized, sharp image capture.
Multi-Sensor ArrayFocal Plane AlignmentIndustrial SortingOptical Assembly
