PRO2-P100B25A1 Displacement Measurement Sensors – SICK Sensor

$ 6,187.48

SICK 6052873 Profiler 2: High-precision 2D displacement sensor with 75–125mm range. Integrated evaluation, 2µm repeatability, and RS-485.

SKU SICK-6052873 Category

Product Overview

  • Model Name: Profiler PRO2-P100B25A1
  • Device Type: 2D Displacement Measurement Sensor (Profiler 2 Series).
  • Measurement Range: 75 mm to 125 mm.
  • Integrated Intelligence: Sensor head and evaluation unit combined in one compact device.
  • Interface Support: Serial (RS-485), 1x Analog (4–20 mA), and 3x Digital (PNP) outputs.
  • Optical Source: Visible red laser (Laser Class 2) for easy alignment.
  • Protection Rating: Rugged IP67-rated zinc die-cast housing for industrial durability.

 

Product Description

The SICK Profiler PRO2-P100B25A1 (Part No. 6052873) is a high-performance displacement measurement sensor engineered for sophisticated 2D profile analysis. As a member of the Profiler 2 series, it uniquely integrates a high-quality CMOS receiver unit and an evaluation processor into a single housing. This stand-alone concept eliminates the need for expensive external controllers and complex cabling, significantly reducing installation time and costs. The sensor utilizes a visible red laser line to capture precise surface data across a measuring range of 75 mm to 125 mm, delivering a remarkable z-axis repeatability of 2 µm.

One of the device’s standout capabilities is the simultaneous analysis of up to four separate measurement areas. Users can choose from over ten integrated measurement functions, such as height, width, inclination, and edge counting, to solve diverse quality control tasks. Setup is streamlined through an intuitive onboard LCD dot-matrix display or via user-friendly configuration software. With its robust IP67 metal housing and versatile connectivity—including RS-485 serial data transmission and analog outputs—the Profiler 2 is a reliable, cost-effective solution for real-time monitoring of complex industrial components and manufacturing processes.

 

Key Performance Features

  • High Precision: Offers 2 µm repeatability in the z-direction and 25 µm in the x-direction.
  • Simultaneous Analysis: Ability to monitor and analyze up to four areas of interest in a single measurement cycle.
  • Versatile Functions: Includes 10+ built-in functions: height, width, inclination, diameter, edge position, and more.
  • Stand-alone Design: Integrated evaluation unit allows for direct data processing without additional hardware.
  • Fast Response: A response time of ≥ 5 ms ensures high-speed throughput in automated lines.
  • Communication Flexibility: Features RS-485 (half-duplex) with data rates up to 4 Mbit/s.

 

Ideal Applications

  • Electronic Component Inspection: Measuring the width and thickness of PCBs and surface-mounted devices.
  • Automotive Quality Control: Monitoring gap sizes and flushness in body-in-white assembly.
  • Shape & Profile Verification: Detecting multiple edges and verifying the geometry of extruded parts.
  • Coating Thickness Measurement: Precise monitoring of material application on flat or curved surfaces.
  • Mechanical Engineering: Measuring the diameter of shafts or the tilt/inclination of industrial components.

 

Mechanics/electronics

Supply voltage Vs DC 12 V (–5 %) … DC 24 V (+10 %) 1)
Power consumption ≤ 180 mA
Warm-up time ≤ 30 min
Housing material Metal (zinc diecast)
Window material Plastic (Polycarbonat (PC))
Connection type Female connector, HRS, 12-pin (I/O, power supply)
Indication 2 LEDs (operational status, Laser on/off)

Dot matrix display

Weight 300 g
Dimensions (W x H x D) 40 mm x 94.5 mm x 60 mm
Enclosure rating IP67
Protection class III
  • 1) When using analog voltage output reduced to 18 V DC (–5%) … 24 V DC (+10%).

 

Performance

Measuring range 75 mm … 125 mm
Measuring width (at measuring distance) 17 mm (75 mm)

22 mm (100 mm)

27 mm (125 mm)

Target Natural objects
Repeatability 25 µm, x-direction 1) 2)

2 µm, z-direction

Linearity X-direction ± 170 µm … ± 270 µm 3) 4)

Z-direction ± 50 µm

Response time ≥ 5 ms 5)
Light source Laser, red
visible red light
Laser class 2, complies with 21 CFR 1040.10 and 1040.11 except for the conformance according to “Laser Notice No. 50” from June 24, 2007 (IEC 60825-1:2014, EN 60825-1:2014) 6)
Typ. light spot size (distance) 0.3 mm x 32 mm
Additional function Timer (ON-OFF delay, one shot, off), averaging 1 … 1,023, sensitivity (adjustable), Measurement functions (average, peak height, bottom height, width, peak height position, bottom height position, edge position, edge count, tilt, area, length, diameter)
  • 1) Typical value; actual value depends on settings and environmental conditions. For details see field of view.
  • 2) Measurement on 90 % remission (ceramic, white), for OD25-x measurement on mirror; averaging set to: 256; constant ambient conditions.
  • 3) Measurement on 90 % remission (ceramic, white).
  • 4) Constant ambient conditions.
  • 5) Typical value, high-res mode.
  • 6) Wavelength: 655 nm, max. output: 1 mW.

 

Interfaces

Serial ✔ , RS-485
Data transmission rate 9.6 kbit/s … 4 Mbit/s, half-duplex
Digital output
Number 3
Type PNP
Maximum output current IA ≤ 100 mA
Analog output
Number 1
Type Current output
Current 4 mA … 20 mA, ≤ 300 Ω 1)
External input Selectable from bank, trigger, hold, reset, laser off and offset
  • 1) 24 mA for measuring out of range.

 

Ambient data

Ambient temperature, operation –10 °C … +40 °C, Operating temperature at VS = 24 V
Ambient temperature, storage –20 °C … +60 °C
Max. rel. humidity (not condensing) 85 %
Temperature drift ± 0.05 % FS/K (FS = Full Scale = Measuring range of sensor)
Typ. Ambient light immunity Artificial light: ≤ 3,000 lx

Sunlight: ≤ 10,000 lx

Vibration resistance 10 Hz … 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each)
Shock resistance 50 G (x, y, z axis 3 times each)

 

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