1. Precision Component Detection in Robotics Assembly
Integrating the EX-26A into robotic grippers or end-effectors for confirming the presence or accurate placement of miniature electronic components, screws, or small mechanical parts during automated assembly processes.
Problem SolvedPrevents assembly errors by providing highly reliable, sub-millimeter level confirmation of small part presence, even in confined robotic work envelopes, due to its compact size (8.2 x 12.3 x 25 mm) and precise ø1 mm spot beam.
Micro-assemblyPick-and-placeComponent verificationRobotic automationPrecision sensingSmall object detectionCompact sensor
2. Edge Detection for Web Guiding Systems
Employing the EX-26A in converting or printing machinery to precisely detect the edge of thin films, paper, or labels for web guiding and tension control, leveraging its small spot beam for accurate edge tracking.
Problem SolvedMaintains consistent web alignment and prevents material waste by accurately identifying deviations in material edges, even for very thin materials (min. ø0.1 mm detectable object), thanks to its convergent reflective sensing and short 6-14mm range.
Web guidingEdge detectionMaterial handlingFilm processingPrinting machineryPackaging automationContinuous processing
3. Counting Small Parts on Conveyors in Pharmaceutical/Medical Devices
Utilizing the EX-26A on automated conveyor belts to count tiny pills, capsules, or small medical device components, ensuring accurate batching and packaging in regulated environments.
Problem SolvedProvides reliable and high-speed counting of minute objects (min. ø0.1 mm detectable, 0.5 ms response time), crucial for quality control and inventory management, while its IP67 rating allows for use in environments requiring washdown or protection from dust.
Parts countingPharmaceutical packagingMedical device assemblyConveyor systemsBatchingQuality controlHigh-speed detection