1. High-Speed Small Component Verification in Electronics Assembly
The EX-19EA's ultra-slim profile and fast 0.5 ms response time enable precise, high-speed detection of miniature components (down to ø2 mm) on conveyor belts in electronics manufacturing, ensuring correct part placement and count without impeding production flow.
Problem SolvedEnsuring accurate counting and presence verification of small, rapidly moving electronic components in automated assembly lines, where traditional sensors might be too large or too slow, leading to assembly errors or bottlenecks.
High-speed detectionSmall object sensingElectronics assemblyComponent verification0.5ms response timeø2mm min. objectCompact integration
2. Precise Edge Guiding for Thin Film Processing
In film converting or packaging machinery, the EX-19EA provides highly accurate edge detection for thin film or paper webs. Its compact dimensions allow close mounting to rollers, and its 0.05 mm repeatability ensures consistent material alignment.
Problem SolvedMaintaining precise lateral alignment of sensitive, thin web materials to prevent wrinkling, tearing, or misregistration during high-speed processing. The sensor's small size and high repeatability are crucial for tight control.
Edge detectionWeb guidingThin film processingMaterial alignment0.05mm repeatabilityCompact sensorPackaging machinery
3. Liquid Level Monitoring in Industrial Washing Systems
The IP67 rated EX-19EA can be submerged or exposed to water splashes to reliably detect liquid levels within transparent tanks or pipes in industrial washing and rinsing systems, preventing overflow or dry-run conditions.
Problem SolvedProviding robust and reliable liquid level sensing in wet and potentially harsh industrial washing environments where sensors are regularly exposed to water, requiring high ingress protection to prevent failure and ensure process integrity.
Liquid level detectionIP67 waterproofIndustrial washingProcess controlWet environmentThru-beam sensingOverflow protection
