1. Circuit Board Component Presence Detection
On a PCB assembly line, this sensor can be mounted above the conveyor to verify that small electronic components have been correctly placed by a pick-and-place machine before the board moves to the soldering station.
Problem SolvedThe sensor's precise convergent point and ability to detect minute objects prevent costly errors and rework by ensuring all components are present before soldering. Its fast 1ms response time keeps up with high-speed production lines.
Convergent ReflectivePCB AssemblyComponent Detection1ms Response TimeNPN Output
2. Pharmaceutical Vial Counting and Positioning
In a pharmaceutical packaging line, the CX-461B-C05 can be used to accurately count small glass or plastic vials as they pass on a conveyor. Its convergent beam is ideal for ignoring the conveyor belt and only detecting the object at a fixed distance.
Problem SolvedProvides accurate counting for inventory and packaging control. The IP67 rating and PBT housing ensure the sensor can withstand washdown procedures common in pharmaceutical environments, guaranteeing longevity and reliability.
Vial CountingIP67Convergent SensingPharmaceutical PackagingDark-ON
3. Small Parts Ejection Confirmation in Stamping Press
Mounted near the die of a metal stamping press, the sensor can confirm that a small stamped part has been successfully ejected before the press cycles again. This prevents damage to the expensive die from a part not clearing the area.
Problem SolvedThe sensor's reliable and fast detection (1ms) prevents catastrophic die crashes, saving significant money on tooling repairs and production downtime. Its robust PBT body and noise immunity are essential for surviving the harsh electrical and physical environment of a stamping press.
Die ProtectionPart EjectionStamping PressHigh Noise Immunity12-24V DC