1. Compact Flow-Wrapping Packaging Motion Control
Utilizing the built-in 2-axis 100 kHz pulse outputs, this controller manages the synchronized positioning of servo motor drives for rotary sealing cutters and bag-feeding conveyors.
Problem SolvedProvides precise multi-axis motion and position control on compact vertical or horizontal form-fill-seal machines without needing expensive, bulky external motion modules, fitting easily into tight 79 mm-clearance electrical cabinets.
Pulse OutputsServo ControlHigh-Speed CountersTransistor NPN OutputVFFS
2. Decentralized Pump Skid VFD Speed Control Network
Leveraging the integrated RS-485 half-duplex port, the controller acts as a Modbus-RTU master to sequentially command and read speed parameters from multiple variable frequency drives on water filtration or pumping systems.
Problem SolvedEliminates the cost and bulk of adding optional RS-485 serial boards, providing a single-component solution to interface with local instrumentation (flow switches, pressure transmitters) while maintaining serial communication to pump drives.
RS-485Modbus-RTUVariable Frequency DriveSkid IntegrationSerial Port
3. High-Density Sensor Sortation Conveyor System
Utilizing the high density of 60 physical local I/O points (36 inputs / 24 outputs), the controller processes optical and proximity sensor signals through high-speed counters to trigger fast-acting NPN-switched pneumatic reject solenoids.
Problem SolvedSolves signal latency and early failure issues common with mechanical relays in high-speed sorting, allowing the direct switching of 0.3A solenoids with microsecond-level response times (<1 ms cycle time).
NPN OutputSolenoid ValveHigh-Density I/OCycle TimeSortation