1. Automatic Cartoning and Packaging Line Control
Utilizes the 36 inputs and 24 relay outputs to coordinate pneumatic actuators, sensors, and safety interlocks. The high-speed counter inputs (up to 100 kHz) interface directly with rotary encoders on the conveyor line to track carton positions with millimeter-level accuracy.
Problem SolvedSolves high-speed synchronization issues between conveyor feeding and cartoning mechanisms without requiring a dedicated high-speed motion controller, drastically lowering machine bill-of-materials cost.
High-speed CounterRelay OutputsConveyor TrackingRotary Encoder IntegrationPackaging Automation
2. Alternating Pump Pressure Station Management
Manages a lead-lag alternating sequence for up to four commercial water pumps. The built-in RS-485 port communicates directly with Variable Frequency Drives (VFDs) via Modbus-RTU to regulate motor speeds based on analog level sensors read via expansion modules.
Problem SolvedPrevents uneven pump wear and mitigates water hammer effects in distribution lines by providing a reliable sequence program with Modbus-RTU serial networking to VFDs without additional communication boards.
RS-485 Modbus-RTULead-Lag AlternationVFD ControlPump Sequence ControlWater Treatment
3. Commercial Greenhouse Climate Automation
Manages ambient conditions inside a multi-zone greenhouse. Connects thermal sensors, humidity indicators, and lux meters to inputs while driving heavy-duty exhaust fans, misting solenoids, and motorized shades using the robust 24 built-in relay outputs.
Problem SolvedEliminated the need for intermediate slave relays when triggering large contactors and solenoids, utilizing the robust 2A on-board relay outputs to direct-drive low-power actuators safely.
Relay OutputsClimate AutomationSolenoid ControlAC Power SupplyEnvironmental Chambers