OD5-30T05 Displacement Measurement Sensors – SICK Sensor

$ 5,129.54

Optimize industrial precision with the SICK OD5-30T05 (6035977) laser displacement sensor. Features 0.2 µm repeatability, 10 kHz frequency, and IP67 metal housing.

SKU SICK-6035977 Category

Product Overview

  • Series: OD Precision (High-end laser triangulation)
  • Part Number: 6035977
  • Model: OD5-30T05
  • Type: Sensor head for displacement measurement
  • Measuring Range: 25 mm to 35 mm (Center: 30 mm)
  • Accuracy: Sub-micron repeatability of 0.2 µm
  • Housing: Rugged Aluminum with glass window (IP67)

 

Product Description

The SICK OD Precision (Part No. 6035977, Model OD5-30T05) is a high-performance laser triangulation sensor designed for extreme accuracy in demanding industrial environments. Featuring a precise measuring range of 25 mm to 35 mm, this sensor head delivers a remarkable repeatability of 0.2 µm and linearity of ± 4 µm for specular surfaces. Its advanced CMOS receiving element enables reliable measurement regardless of surface color or gloss, making it ideal for monitoring difficult materials like glass, semi-transparent objects, or polished metals.

A key advantage of the OD Precision system is its flexibility; the OD5-30T05 can function as a standalone unit via its integrated RS-422 interface or be paired with the AOD5 evaluation unit. When connected to the controller, users can integrate up to three sensors to perform complex tasks like thickness measurement or surface evenness calculations with minimal hardware. The sensor’s robust IP67 metal housing and high measuring frequency of up to 10 kHz ensure high-speed, precise data acquisition even in harsh conditions. Whether used for semiconductor manufacturing or quality control in automotive production, this sensor provides the sub-micron precision required for modern automated systems.

 

Key Performance Features

  • High Measuring Frequency: Fast data acquisition up to 10 kHz for high-speed production lines.
  • Exceptional Linearity: Accuracy of ± 8 µm (diffuse) and ± 4 µm (specular) across the full measuring range.
  • Advanced Laser Technology: Visible red laser (Class 2) with a concentrated light spot of 30 µm x 100 µm at 30 mm distance.
  • Standalone Capability: Built-in RS-422 serial interface allows for direct data processing without an external controller.
  • Robust Environmental Protection: IP67 enclosure rating with shock (50 G) and vibration resistance.
  • Versatile Outputs: Supports up to 5 digital outputs and 3 analog outputs when used with the AOD5 evaluation unit.

 

Ideal Applications

  • Electronics & Semiconductor: Measurement of wafer thickness and positioning of small components.
  • Glass Industry: Precise glass thickness measurement and checking the evenness of glass panels.
  • Automotive Production: Monitoring of brake disc thickness and engine component tolerances.
  • Quality Control: Real-time surface inspection of high-gloss or dark black materials.
  • Machine Building: High-precision positioning of robot grippers and Z-axis alignment.

 

Features

System part Sensor head

Mechanics/electronics

Supply voltage Vs DC 12 V … 24 V 1)
Warm-up time ≤ 5 min
Housing material Metal (Aluminum)
Window material Glass
Connection type 0.5 m cable with connector 2)
Indication LEDs, 4” color display on optional evaluation unit
Weight 250 g 3)
Dimensions (W x H x D) 29 mm x 78 mm x 75 mm
Enclosure rating IP67
Protection class III
  • 1) DC 12 V (–5 %) … DC 24 V (+10 %).
  • 2) Can be extended to up to 50 m with extension cable.
  • 3) Includes 0.5 m cable.

 

Performance

Measuring range 25 mm … 35 mm 1) 2)
Target Natural objects
Repeatability 0.2 µm 3)
Linearity Diffuse ± 8 µm 3)

Specular ± 4 µm 3)

Response time ≥ 0.1 ms 4) 5)
Measuring frequency ≤ 10 kHz 1) 5)
Output time ≥ 0.1 ms
Light source Laser, red
visible red light
Laser class 2 (IEC 60825-1:2014, EN 60825-1:2014) 6)
Typ. light spot size (distance) 30 µm x 100 µm (30 mm)
Special task Thickness measurement of transparent material
Additional function Mean-value setting 1 … 4,096x, selectable measuring frequency (automatic / 0.1 ms … 3.2 ms), automatic sensitivity adjustment, manual sensitivity adjustment, Mutual interference, Glass thickness measurement
Thickness measurement of transparent material 0.7 mm … 5 mm
  • 1) 6 % … 90 % remission; at default settings.
  • 2) If there are reflections, the measuring range is reduced to 23.6 mm … 28.6 mm.
  • 3) Measurement at 90% remission (ceramic, white), or mirror for OD5-25x; averaging set to: 256 or 4096 for OD5-25x; constant ambient conditions.
  • 4) Time needed for automatic sensitivity adjustment is calculated as: sampling period x 20. At default setting 100 µs (10kHz) this is <= 2ms.
  • 5) Default setting for OD5-350×100 and OD5-500×200 = 0.8 ms, or 1.25 kHz, all others = 0.1 ms/10 kHz.
  • 6) Wavelength: 658 nm, max. output: 1 mW.

 

Interfaces

Serial ✔ , RS-422
Remark RS-232 optional via external evaluation unit AOD5
Digital output
Number 1)
Type PNP / NPN
Maximum output current IA ≤ 100 mA
Analog output
Number 1) 2)
Type Current output / voltage output
Current 4 mA … 20 mA, ≤ 300 Ω
Voltage 0 V … 10 V 3)
Laser-off input 1 x laser-off
  • 1) Optional over evaluation unit AOD5.
  • 2) A maximum of three current and three voltage outputs are possible via the AOD5 evaluation unit.
  • 3) Output resistance 100 Ω, min. load 10 k Ω.

 

Ambient data

Ambient temperature, operation –10 °C … +50 °C
Ambient temperature, storage –20 °C … +60 °C
Relative air humidity (non-condensing) 35 % … 85 %
Temperature drift ± 0.01 % FS/K (FS = Full Scale = Measuring range of sensor)
Typ. Ambient light immunity Artificial light: ≤ 3,000 lx

Sunlight: ≤ 10,000 lx

Vibration resistance 10 Hz … 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each)
Shock resistance 50 G (x, y, z axis 3 times each)
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