OD5-25W01 Displacement Measurement Sensors – SICK Sensor

Name: OD5-25W01 Displacement Measurement Sensors - SICK Sensor - INOSAKI
SKU: SICK-6035976
Price: 5129.54 USD
Availability: InStock

$ 5,129.54

SICK OD5-25W01 (6035976) Laser Displacement Sensor: Sub-micrometer precision, 24–26mm range, and 0.02µm repeatability. High-speed 10 kHz measurement for quality control.

SKU SICK-6035976 Category Laser Distance Sensors - SICK OD Precision

Product Overview

System Component: High-precision laser displacement sensor head for the OD Precision system.
Measurement Range: 24 mm to 26 mm (Center: 25 mm).
Extreme Precision: Delivers a repeatability of 0.02 µm and linearity of ± 1.6 µm.
High-Speed Processing: Measuring frequency of up to 10 kHz for rapid data acquisition.
Safety Rating: Laser Class 1 (visible red light) ensures safe operation without extra shielding.
Robust Design: IP67-rated aluminum housing for reliable performance in industrial environments.

Product Description

The SICK OD5-25W01 (part number 6035976) is a high-performance laser displacement sensor head belonging to the sophisticated OD Precision family. Engineered for extreme precision, this sensor head is designed to deliver sub-micrometer accuracy in demanding industrial environments. It utilizes advanced CMOS technology to provide reliable measurements regardless of surface color or gloss, making it ideal for challenging materials like glass, wafers, or polished metals. The OD5-25W01 operates within a precise measuring range of 24 mm to 26 mm and offers an industry-leading repeatability of 0.02 µm.

As a critical component of a modular system, it must be used in conjunction with an OD Precision evaluation unit, which allows for multi-sensor configurations and complex measurement tasks such as thickness, flatness, or difference calculations. Its rugged aluminum housing with an IP67 enclosure rating ensures long-term reliability against dust and water ingress. With a high measuring frequency of up to 10 kHz, it enables high-speed data acquisition for modern, fast-moving production lines. This sensor represents the pinnacle of SICK’s distance measurement technology, combining ultra-high resolution with the industrial-grade flexibility required for high-end quality assurance and precision positioning tasks.

Key Performance Features

Sub-micrometer Resolution: Provides industry-leading repeatability of 0.02 µm for the most sensitive measurement tasks.
Dynamic Measurement: High measuring frequency (up to 10 kHz) allows for accurate profiling of moving objects.
Material Independence: Advanced CMOS receiver enables stable measurement on transparent, high-gloss, or dark surfaces.
Non-Interfering Operation: Laser Class 1 light source is eye-safe and requires no additional protective housing.
Modular Connectivity: Specifically designed to work with OD Precision controllers for synchronized multi-head measurement.
Industrial Durability: Features a robust aluminum housing and a glass lens window for high resistance to environmental stressors.

Ideal Applications

Thickness Measurement: Precise gauging of transparent materials such as glass panes or plastic films.
Semiconductor Industry: Measuring the thickness and flatness of silicon wafers and electronic components.
Precision Engineering: Detecting eccentricity, run-out, and vibration in rotating mechanical parts.
Automotive Quality Control: High-accuracy profile checking of brake discs, engine parts, and body panels.
Robotic Positioning: Fine-tuning the position of robotic arms for micro-assembly and pick-and-place tasks.
Surface Inspection: Monitoring the flatness and contour of high-gloss or polished metal surfaces.

Features

System part

Sensor head

Mechanics/electronics

Supply voltage V_s	DC 12 V … 24 V ¹⁾
Warm-up time	≤ 5 min
Housing material	Metal (Aluminum)
Window material	Glass
Connection type	0.5 m cable with connector ²⁾
Indication	LEDs, 4” color display on optional evaluation unit
Weight	250 g ³⁾
Dimensions (W x H x D)	29 mm x 78 mm x 75 mm
Enclosure rating	IP67
Protection class	III

¹⁾ DC 12 V (–5 %) … DC 24 V (+10 %).
²⁾ Can be extended to up to 50 m with extension cable.
³⁾ Includes 0.5 m cable.

Performance

Measuring range	24 mm … 26 mm ¹⁾
Target	Natural objects
Repeatability	0.02 µm ²⁾
Linearity	± 1.6 µm ²⁾
Response time	≥ 0.1 ms ³⁾ ⁴⁾
Measuring frequency	≤ 10 kHz ¹⁾ ⁴⁾
Output time	≥ 0.1 ms
Light source	Laser, red visible red light
Laser class	1 (IEC 60825-1:2014, EN 60825-1:2014) ⁵⁾
Typ. light spot size (distance)	100 µm x 700 µm (25 mm)
Special task	Thickness measurement of transparent material
Additional function	Mean-value setting 1 … 4,096x, selectable measuring frequency (automatic / 0.1 ms … 3.2 ms), automatic sensitivity adjustment, manual sensitivity adjustment, Mutual interference, Glass thickness measurement
Thickness measurement of transparent material	0.3 mm … 2 mm

¹⁾ 6 % … 90 % remission; at default settings.
²⁾ Measurement at 90% remission (ceramic, white), or mirror for OD5-25x; averaging set to: 256 or 4096 for OD5-25x; constant ambient conditions.
³⁾ Time needed for automatic sensitivity adjustment is calculated as: sampling period x 20. At default setting 100 µs (10kHz) this is <= 2ms.
⁴⁾ Default setting for OD5-350×100 and OD5-500×200 = 0.8 ms, or 1.25 kHz, all others = 0.1 ms/10 kHz.
⁵⁾ Wavelength: 650 nm, max. output: 390 µW.

Interfaces

Serial	✔ , RS-422
Remark	RS-232 optional via external evaluation unit AOD5

Digital output
Number	5 ¹⁾
Type	PNP / NPN
Maximum output current I_A	≤ 100 mA

Analog output
Number	3 ¹⁾ ²⁾
Type	Current output / voltage output
Current	4 mA … 20 mA, ≤ 300 Ω
Voltage	0 V … 10 V ³⁾

Laser-off input

1 x laser-off

¹⁾ Optional over evaluation unit AOD5.
²⁾ A maximum of three current and three voltage outputs are possible via the AOD5 evaluation unit.
³⁾ Output resistance 100 Ω, min. load 10 k Ω.

Ambient data

Ambient temperature, operation	–10 °C … +50 °C
Ambient temperature, storage	–20 °C … +60 °C
Relative air humidity (non-condensing)	35 % … 85 %
Temperature drift	± 0.01 % FS/K (FS = Full Scale = Measuring range of sensor)
Typ. Ambient light immunity	Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx
Vibration resistance	10 Hz … 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each)
Shock resistance	50 G (x, y, z axis 3 times each)